[version en cours de rédaction] | [version en cours de rédaction] |
(4 révisions intermédiaires par le même utilisateur non affichées) | |||
Ligne 20 : | Ligne 20 : | ||
|- | |- | ||
|1 | |1 | ||
− | |Check the correct components have been sent before assembly - the Igus part numbers are moulded into the side{{Warning|...This photo shows the | + | |Check the correct components have been sent before assembly - the Igus part numbers are moulded into the side{{Warning|...This photo shows the Non-Pivotable brackets part (should be 2030.1PZ and 2PZ) to highlight the potential errors here}}<br /> |
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| | | | ||
|- | |- | ||
|2 | |2 | ||
− | |Use Cable Separators, Beckhoff cable in centre | + | |Use Cable Separators, two are needed at each location (every 10 links) |
− | |{{#annotatedImageLight:Fichier:Energy Chain Installation - 2500 Series Separator.png|0=300px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src= | + | Beckhoff cable in centre |
+ | |{{#annotatedImageLight:Fichier:Energy Chain Installation - 2500 Series Separator.png|0=300px|hash=4f94a708c43a460693904c0a2ab011f9|jsondata={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":385,"height":509,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.78,"scaleY":0.78,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/f/f7/Energy_Chain_Installation_-_2500_Series_Separator.png","filters":[]},{"type":"wfnumberedbullet","version":"2.4.6","originX":"left","originY":"top","left":93,"top":196,"width":25,"height":25,"fill":"rgb(0,0,0)","stroke":"#FF0000","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"objects":[{"type":"circle","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":24,"height":24,"fill":"#FF0000","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":12,"startAngle":0,"endAngle":6.283185307179586},{"type":"text","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":7.79,"height":15.82,"fill":"rgba(255,255,255,255)","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"1","fontSize":14,"fontWeight":"normal","fontFamily":"arial","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"styles":{} }],"number":1},{"type":"wfnumberedbullet","version":"2.4.6","originX":"left","originY":"top","left":172,"top":200,"width":25,"height":25,"fill":"rgb(0,0,0)","stroke":"#FF0000","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"objects":[{"type":"circle","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":24,"height":24,"fill":"#FF0000","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":12,"startAngle":0,"endAngle":6.283185307179586},{"type":"text","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":7.79,"height":15.82,"fill":"rgba(255,255,255,255)","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"2","fontSize":14,"fontWeight":"normal","fontFamily":"arial","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"styles":{} }],"number":2}],"height":397,"width":300}|mediaClass=Image|type=frameless|alt=Energy Chain Installation - 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| | | | ||
|- | |- | ||
Ligne 62 : | Ligne 63 : | ||
|Energy Chain: Series 2500.03 55mm Bend Radius | |Energy Chain: Series 2500.03 55mm Bend Radius | ||
|Supplied in metre units | |Supplied in metre units | ||
+ | |- | ||
+ | |A0001110 | ||
+ | |2030.12PZB | ||
+ | |{{#annotatedImageLight:Fichier:Energy Chain Installation - 2500 Series Moulded.png|0=200px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/3/34/Energy_Chain_Installation_-_2500_Series_Moulded.png|href=./Fichier:Energy Chain Installation - 2500 Series Moulded.png|resource=./Fichier:Energy Chain Installation - 2500 Series Moulded.png|caption=|size=200px}} | ||
+ | |Energy Chain Bracket Set '''Non-Pivotable''' With Cable Tie connection | ||
+ | | rowspan="2" |Supplied as a Pair | ||
+ | Flowline and ZX3/4 uses '''NON-PIVOTABLE''' | ||
+ | |||
+ | ZX5 uses '''Pivotable''' type | ||
+ | |||
+ | <br /> | ||
+ | |||
+ | {{Warning|...Do not use the mounting holes in the clip on cable tie addition. This is not strong enough to hold the energy chain}}{{Info|...The 2500 series has a different mounting hole pattern to the existing B15 chain, so the plate that the energy chain is mounted on will need to be redrilled}}<br /> | ||
|- | |- | ||
|A0001114 | |A0001114 | ||
|2030.34PZB | |2030.34PZB | ||
|{{#annotatedImageLight:Fichier:Energy Chain Bracket Set Pivotable 2030.34PZB.png|0=161px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/e/ee/Energy_Chain_Bracket_Set_Pivotable_2030.34PZB.png|href=./Fichier:Energy Chain Bracket Set Pivotable 2030.34PZB.png|resource=./Fichier:Energy Chain Bracket Set Pivotable 2030.34PZB.png|caption=|size=161px}} | |{{#annotatedImageLight:Fichier:Energy Chain Bracket Set Pivotable 2030.34PZB.png|0=161px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/e/ee/Energy_Chain_Bracket_Set_Pivotable_2030.34PZB.png|href=./Fichier:Energy Chain Bracket Set Pivotable 2030.34PZB.png|resource=./Fichier:Energy Chain Bracket Set Pivotable 2030.34PZB.png|caption=|size=161px}} | ||
− | |Energy Chain Bracket Set Pivotable With Cable Tie connection | + | |Energy Chain Bracket Set '''Pivotable''' With Cable Tie connection |
− | |||
− | |||
− | |||
− | |||
|- | |- | ||
|A0001112 | |A0001112 | ||
Ligne 91 : | Ligne 101 : | ||
|Disposal | |Disposal | ||
|Remove the upper "Anti-rise" trays if fitted | |Remove the upper "Anti-rise" trays if fitted | ||
+ | The anti-rise system has taller brackets that will need to be cut down level with the tray, as these upstands create a vertical barrier that the chain could feasibly hit.{{#annotatedImageLight:Fichier:Energy Chain Installation - 2500 Series Upstand Anti-Rise.png|0=300px|hash=8565e9484be2088165c6257a486bd3f4|jsondata={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":471,"height":406,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.64,"scaleY":0.64,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/e/e4/Energy_Chain_Installation_-_2500_Series_Upstand_Anti-Rise.png","filters":[]},{"type":"wfrect","version":"2.4.6","originX":"center","originY":"center","left":173.65,"top":125.49,"width":48.7,"height":160.09,"fill":"rgba(255,0,0,0)","stroke":"#FFF600","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":0,"ry":0},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":112,"top":149,"width":67.8,"height":101.25,"fill":"#FFF600","stroke":"#FFF600","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"Taller Bracket Needs Cutting","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} },{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":102.3,"top":11,"width":176.4,"height":22.6,"fill":"#FFFFFF","stroke":"#FFFFFF","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"Anti - 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|- | |- | ||
|Special Notes | |Special Notes | ||
Ligne 113 : | Ligne 124 : | ||
|- | |- | ||
|Special Notes | |Special Notes | ||
− | | | + | |Remove anti rise tray and trim taller brackets (see Machining Centre side above) |
|- | |- | ||
|Photos | |Photos | ||
|{{#annotatedImageLight:Fichier:Energy Chain Installation - 2500 Series ZX5 Saw.png|0=300px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/e/e0/Energy_Chain_Installation_-_2500_Series_ZX5_Saw.png|href=./Fichier:Energy Chain Installation - 2500 Series ZX5 Saw.png|resource=./Fichier:Energy Chain Installation - 2500 Series ZX5 Saw.png|caption=|size=300px}} | |{{#annotatedImageLight:Fichier:Energy Chain Installation - 2500 Series ZX5 Saw.png|0=300px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/e/e0/Energy_Chain_Installation_-_2500_Series_ZX5_Saw.png|href=./Fichier:Energy Chain Installation - 2500 Series ZX5 Saw.png|resource=./Fichier:Energy Chain Installation - 2500 Series ZX5 Saw.png|caption=|size=300px}} | ||
|} | |} | ||
− | |||
− | |||
− | |||
− | |||
=Installation Flowline - Machining Centre Side= | =Installation Flowline - Machining Centre Side= | ||
{| class="wikitable" | {| class="wikitable" | ||
Ligne 133 : | Ligne 140 : | ||
|- | |- | ||
|Disposal | |Disposal | ||
− | | | + | |Cut down the upper "Anti-rise" trays if fitted or replace with |
+ | '''6.0mtr''' | ||
+ | |||
+ | H0006746 or o/h H0007359 1 off | ||
+ | |||
+ | H0006747 or o/h H0007631 1 off | ||
+ | |||
+ | H0006751 or o/h h0007363 1 off | ||
+ | |||
+ | |||
+ | '''6.5 mtr''' | ||
+ | |||
+ | add H0007897 1 off | ||
|- | |- | ||
|Special Notes | |Special Notes | ||
− | | | + | |'''Very important''' to use the Non-Pivot brackets on this machine to ensure the energy chain passes over the datum switch |
+ | <br />{{#annotatedImageLight:Fichier:Energy Chain Installation - 2500 Series Flow Pivot.png|0=300px|hash=|jsondata=|mediaClass=Image|type=frameless|align=left|src=https://stuga.dokit.app/images/a/a2/Energy_Chain_Installation_-_2500_Series_Flow_Pivot.png|href=./Fichier:Energy Chain Installation - 2500 Series Flow Pivot.png|resource=./Fichier:Energy Chain Installation - 2500 Series Flow Pivot.png|caption=|size=300px}}<br /> | ||
|- | |- | ||
|Photos | |Photos | ||
Ligne 153 : | Ligne 173 : | ||
|- | |- | ||
|Disposal | |Disposal | ||
− | | | + | |Cut down the upper "Anti-rise" trays if fitted or replace with |
+ | '''6.0mtr''' | ||
+ | |||
+ | H0006747 or o/h H0007631 | ||
+ | |||
+ | H0006748 or o/h H0007411 | ||
+ | |||
+ | H0006751 or o/h h0007363 | ||
+ | |||
+ | |||
+ | '''6.5 mtr''' | ||
+ | |||
+ | add H0007897 1 off | ||
|- | |- | ||
|Special Notes | |Special Notes | ||
Ligne 161 : | Ligne 193 : | ||
|{{#annotatedImageLight:Fichier:Energy Chain Installation - 2500 Series Mk3 Igus Saw 1.jpg|0=300px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/0/0c/Energy_Chain_Installation_-_2500_Series_Mk3_Igus_Saw_1.jpg|href=./Fichier:Energy Chain Installation - 2500 Series Mk3 Igus Saw 1.jpg|resource=./Fichier:Energy Chain Installation - 2500 Series Mk3 Igus Saw 1.jpg|caption=|size=300px}} | |{{#annotatedImageLight:Fichier:Energy Chain Installation - 2500 Series Mk3 Igus Saw 1.jpg|0=300px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/0/0c/Energy_Chain_Installation_-_2500_Series_Mk3_Igus_Saw_1.jpg|href=./Fichier:Energy Chain Installation - 2500 Series Mk3 Igus Saw 1.jpg|resource=./Fichier:Energy Chain Installation - 2500 Series Mk3 Igus Saw 1.jpg|caption=|size=300px}} | ||
|} | |} | ||
− | |||
− | |||
− | |||
− | |||
Installation of the Igus 2500 Energy chain on Stuga machines
Auteur Gareth Green | Dernière modification 19/02/2024 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽
Installation of the Igus 2500 Energy chain on Stuga machines
Energy_Chain_Installation_-_2500_Series_Mk3_Igus_1.jpg
There have been reliability problems with the use of the energy chain type "B15" (15.050.048..), prompting the sourcing of a more rigid structural type. The following design points have been taken into account
1 | Check the correct components have been sent before assembly - the Igus part numbers are moulded into the side ...This photo shows the Non-Pivotable brackets part (should be 2030.1PZ and 2PZ) to highlight the potential errors here
|
||
2 | Use Cable Separators, two are needed at each location (every 10 links)
Beckhoff cable in centre |
||
3 | Untwist the Beckhoff cable before installation | ||
4 | Fasten the bracket down, NOT the Cable tie comb | ||
5 | Cable tie all cables and pipes BOTH ends | ||
6 | Ensure the first two links are reversed on the servo end |
Part No | Igus Code | Photo | Description | Notes |
---|---|---|---|---|
A0001113 | 2500.03.055.0 | Energy Chain: Series 2500.03 55mm Bend Radius | Supplied in metre units | |
A0001110 | 2030.12PZB | Energy Chain Bracket Set Non-Pivotable With Cable Tie connection | Supplied as a Pair
Flowline and ZX3/4 uses NON-PIVOTABLE ZX5 uses Pivotable type
...Do not use the mounting holes in the clip on cable tie addition. This is not strong enough to hold the energy chain
...The 2500 series has a different mounting hole pattern to the existing B15 chain, so the plate that the energy chain is mounted on will need to be redrilled
| |
A0001114 | 2030.34PZB | Energy Chain Bracket Set Pivotable With Cable Tie connection | ||
A0001112 | 25.1.1 | Energy Chain Separator for 2500 Chain | Two separators required every 10 links |
Upgrade PartNo | R0015143B |
Links | 6.0m -111
6.5m - 116 |
Disposal | Remove the upper "Anti-rise" trays if fitted
The anti-rise system has taller brackets that will need to be cut down level with the tray, as these upstands create a vertical barrier that the chain could feasibly hit. |
Special Notes | |
Photos |
Upgrade PartNo | R0015144B |
Links | 6.0m - 94
6.5m - 99 |
Disposal | Remove the upper "Anti-rise" trays if fitted |
Special Notes | Remove anti rise tray and trim taller brackets (see Machining Centre side above) |
Photos |
Upgrade PartNo | R0019175B |
Links | 6.0m - 87
6.5m - 92 |
Disposal | Cut down the upper "Anti-rise" trays if fitted or replace with
6.0mtr H0006746 or o/h H0007359 1 off H0006747 or o/h H0007631 1 off H0006751 or o/h h0007363 1 off
add H0007897 1 off |
Special Notes | Very important to use the Non-Pivot brackets on this machine to ensure the energy chain passes over the datum switch
|
Photos |
Upgrade PartNo | R0019176B |
Links | 6.0m - 87
6.5m - 92 |
Disposal | Cut down the upper "Anti-rise" trays if fitted or replace with
6.0mtr H0006747 or o/h H0007631 H0006748 or o/h H0007411 H0006751 or o/h h0007363
add H0007897 1 off |
Special Notes | |
Photos |
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