Autoflow Maintenance - Sawing Centre : Différence entre versions

[version en cours de rédaction]

Version actuelle datée du 8 décembre 2022 à 18:03

Procedures for Daily, Weekly and Monthly Maintenance on Autoflow Sawing Centre Module

Auteur Gareth Green | Dernière modification 8/12/2022 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽

Difficulté

Moyen

Durée

2 heure(s)

Procedures for Daily, Weekly and Monthly Maintenance on Autoflow Sawing Centre Module

Difficulté

Moyen

Durée

2 heure(s)

Sommaire

1 Introduction
2 Étape 1 - Horizontal and Vertical clamps
3 Étape 2 - Check Rear Fence Alignment
4 Étape 3 - Stainless Steel Bed
5 Étape 4 - Saw Blade Area
6 Étape 5 - SZ Axis Saw Up / Down Drive
7 Étape 6 - Saw Tilt Rollers
8 Étape 7 - SR Axis Slewing Ring and Pinion
9 Étape 8 - SY Axis Linear Rails
10 Étape 9 - Extraction Separator
11 Commentaires

Autoflow, Maintenance, Sawing Autoflow.jpg.jpg

Introduction

The Machine has many moving parts, all which need regular maintenance. Below outlines what items need particular attention

Étape 1 - Horizontal and Vertical clamps

Remove any debris from clamp pads and rollers
Visually check the rollers and clamp pads for damage or excessive wear, oil rollers with supplied oil, visually check cylinder rods for damage

Étape 2 - Check Rear Fence Alignment

Using the supplied straight-edge, check the backfence alignment through machine.

Misalignment is the normat cause of inaccuracy issues

Étape 3 - Stainless Steel Bed

Use a suitable foam cleaner for cleaning off the glue and tape residue left by the profile rolling along the beds

Étape 4 - Saw Blade Area

Check saw blade teeth for wear or damage, check saw blade for warping

...When changing blade – ensure that the correct type and size saw blade is used, using the wrong type / size of blade can cause accuracy issues – Please refer to your Stuga manual for the correct specification of blade or contact Stuga Service for further assistance

Étape 5 - SZ Axis Saw Up / Down Drive

Check that the drive belt is free from wear or any cuts / nicks along the circumference of the belt
Ensure that the drive belt has sufficient tension via the tension roller
Check the leadscrew for any wear or damage
Grease with 1 Pump if lubricator not fitted

Étape 6 - Saw Tilt Rollers

...Only used if compound VS cut machine option

Check rollers and runner surface for damage or wear
Lightly oil rollers and runner surface

Étape 7 - SR Axis Slewing Ring and Pinion

Visually check pinion wheel and slewing ring for any damage, chips or cracks
Remove any debris that may have become caught up in the teeth
Turn assembly through full range of movement to check for any tight spots
Grease ring on grease points. 1 Pump each

Étape 8 - SY Axis Linear Rails

Lightly oil rail surface with supplied oil
Ensure reference sensor is not damaged

...There are 4 rails in total, 2 at front and 2 at rear

Étape 9 - Extraction Separator

Ensure that the Hose and Chute are not blocked by large offcuts

...Side open the Extraction separator base to empty offcuts

Check Hose for damage / cuts – replace if necessary

Commentaires

en none 0 Draft

@@ Ligne 16 : / Ligne 16 : @@
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-|Step_Content=<translate>Daily – remove any debris from clamp pads and rollers
+|Step_Content=<translate>* Remove any debris from clamp pads and rollers
+* Visually check the rollers and clamp pads for damage or excessive wear, oil rollers with supplied oil, visually check cylinder rods for damage</translate>
-Weekly – Visually check the rollers and clamp pads for damage or excessive wear, oil rollers with supplied oil, visually check cylinder rods for damage</translate>
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+}}
+{{Tuto Step
+|Step_Title=<translate>Check Rear Fence Alignment</translate>
+|Step_Content=<translate>Using the supplied straight-edge, check the backfence alignment through machine.
+Misalignment is the normat cause of inaccuracy issues</translate>
 }}
 {{Tuto Step
 |Step_Title=<translate>Stainless Steel Bed</translate>
-|Step_Content=<translate>Daily – this needs to be kept clear of swarf by using the supplied blower gun on the machine
+|Step_Content=<translate>Use a suitable foam cleaner for cleaning off the glue and tape residue left by the profile rolling along the beds</translate>
-Weekly – use a suitable foam cleaner for cleaning off the glue and tape residue left by the profile rolling along the beds</translate>
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@@ Ligne 32 : / Ligne 35 : @@
 {{Tuto Step
 |Step_Title=<translate>Saw Blade Area</translate>
-|Step_Content=<translate>Daily – Keep area free of swarf and offcuts that can become trapped
+|Step_Content=<translate>Check saw blade teeth for wear or damage, check saw blade for warping
-Weekly – Check saw blade teeth for wear or damage, check saw blade for warping
 {{Warning|...When changing blade – ensure that the correct type and size saw blade is used, using the wrong type / size of blade can cause accuracy issues – Please refer to your Stuga manual for the correct specification of blade or contact Stuga Service for further assistance}}<br /></translate>
@@ Ligne 41 : / Ligne 42 : @@
 }}
 {{Tuto Step
-|Step_Title=<translate>SZ Axis Saw Up Drive</translate>
+|Step_Title=<translate>SZ Axis Saw Up / Down Drive</translate>
-|Step_Content=<translate>Daily – Ensure that the area is clear of swarf and offcuts as this can cause the vertical and revolving drives to become jammed
+|Step_Content=<translate>* Check that the drive belt is free from wear or any cuts / nicks along the circumference of the belt
+* Ensure that the drive belt has sufficient tension via the tension roller
-Weekly – check that the drive belt is free from wear or any cuts / nicks along the circumference of the belt, ensure that the drive belt has sufficient tension via the tension roller, check the leadscrew for any wear or damage</translate>
+* Check the leadscrew for any wear or damage
+* Grease with 1 Pump if lubricator not fitted</translate>
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@@ Ligne 62 : / Ligne 63 : @@
 {{Tuto Step
 |Step_Title=<translate>SR Axis Slewing Ring and Pinion</translate>
-|Step_Content=<translate>Daily – clean area of swarf or debris
+|Step_Content=<translate>* Visually check pinion wheel and slewing ring for any damage, chips or cracks
+* Remove any debris that may have become caught up in the teeth
-Weekly – visually check pinion wheel and slewing ring for any damage, chips or cracks, remove any debris that may have become caught up in the teeth</translate>
+* Turn assembly through full range of movement to check for any tight spots
+* Grease ring on grease points. 1 Pump each</translate>
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@@ Ligne 70 : / Ligne 72 : @@
 {{Tuto Step
 |Step_Title=<translate>SY Axis Linear Rails</translate>
-|Step_Content=<translate>Daily – clean away any debris
+|Step_Content=<translate>* Lightly oil rail surface with supplied oil
+* Ensure reference sensor is not damaged
-Weekly – lightly oil rail surface with supplied oil, ensure reference sensor is not damaged
 {{Info|...There are 4 rails in total, 2 at front and 2 at rear}}<br /></translate>
 |Step_Picture_00=Autoflow_Maintenance_-_Infeed_image29.jpeg
@@ Ligne 82 : / Ligne 82 : @@
 {{Tuto Step
 |Step_Title=<translate>Extraction Separator</translate>
-|Step_Content=<translate>Daily – ensure that the Hose and Chute are not blocked by large offcuts
+|Step_Content=<translate>Ensure that the Hose and Chute are not blocked by large offcuts
 {{Warning|...Side open the Extraction separator base to empty offcuts}}
+Check Hose for damage / cuts – replace if necessary</translate>
-Weekly – Check Hose for damage / cuts – replace if necessary</translate>
 |Step_Picture_00=Autoflow_Maintenance_-_Infeed_image31.jpeg
 }}
 {{Notes}}
 {{PageLang
+|Language=en
 |SourceLanguage=none
 |IsTranslation=0
-|Language=en
 }}
 {{Tuto Status
 |Complete=Draft
 }}