Autoflow Maintenance - Machining Centre : Différence entre versions

[version en cours de rédaction]

Version actuelle datée du 8 décembre 2022 à 17:53

Procedures for Maintenance of the Autoflow Machining Centre Module

Auteur Gareth Green | Dernière modification 8/12/2022 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽

Difficulté

Moyen

Durée

2 heure(s)

Procedures for Maintenance of the Autoflow Machining Centre Module

Difficulté

Moyen

Durée

2 heure(s)

Sommaire

1 Introduction
2 Étape 1 - Infeed Clamp Vertical and horizontal rollers
3 Étape 2 - Spindle Motors
4 Étape 3 - V Notch Axis Gearboxes
5 Étape 4 - Slewing Ring and Pinion wheel
6 Étape 5 - R Axis Datum Assembly
7 Étape 6 - Y Axis Rails
8 Étape 7 - Outfeed Clamp Vertical and Horizontal Rollers
9 Étape 8 - Z Axis Linear Bearings
10 Étape 9 - Auto lube System
11 Commentaires

Autoflow, Maintenance Autoflow.jpg.jpg

Introduction

The Machine has many moving parts, all which need regular maintenance. Below outlines what items need particular attention:

Étape 1 - Infeed Clamp Vertical and horizontal rollers

Remove any tape or debris which may have become entangled in the rollers.
Apply oil to top and side of roller units and then slowly spin them for a few revolutions to allow the oil to penetrate the bearings
Lubricate slideways and shafts

Étape 2 - Spindle Motors

Ensure that each spindle will turn freely with no grinding noise when rotating, check cutters for chips or damage, check V – Notch blades for chipped or damaged teeth
Check Spindles slide freely in and out on full range of movement
Check Electrical trunking
Lubricate slideway bearings

Étape 3 - V Notch Axis Gearboxes

1 Pump Grease

Étape 4 - Slewing Ring and Pinion wheel

Visually check pinion wheel and slewing ring for any damage, chips or cracks, remove any debris that may have become caught up in the teeth

Étape 5 - R Axis Datum Assembly

Lubricate shafts and ensure smooth motion

Étape 6 - Y Axis Rails

4 off Located at the bottom of the machining centre cabinet.

Clean away any debris

Lightly oil rail surface with supplied oil

Étape 7 - Outfeed Clamp Vertical and Horizontal Rollers

Remove any tape or debris which may have become entangled in the rollers.
Apply oil to top and side of roller units and then slowly spin them for a few revolutions to allow the oil to penetrate the bearings
Lubricate slideways and shafts

Étape 8 - Z Axis Linear Bearings

4 off

1 – 2 pumps of grease via grease nipple, wipe away any excess grease

Étape 9 - Auto lube System

Check level of grease in Auto lube

Part replacement order code is M0001047

Commentaires

en none 0 Draft

@@ Ligne 15 : / Ligne 15 : @@
 {{EPI}}
 {{Tuto Step
-|Step_Title=<translate>Infeed Vertical and horizontal rollers</translate>
+|Step_Title=<translate>Infeed Clamp Vertical and horizontal rollers</translate>
-|Step_Content=<translate>Daily – remove any tape or debris which may have become entangled in the rollers
+|Step_Content=<translate>* Remove any tape or debris which may have become entangled in the rollers.
+* Apply oil to top and side of roller units and then slowly spin them for a few revolutions to allow the oil to penetrate the bearings
-Weekly – apply oil to top and side of roller units and then slowly spin them for a few revolutions to allow the oil to penetrate the bearings</translate>
+* Lubricate slideways and shafts</translate>
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@@ Ligne 26 : / Ligne 26 : @@
 {{Tuto Step
 |Step_Title=<translate>Spindle Motors</translate>
-|Step_Content=<translate>Daily – Ensure that each spindle will turn freely with no grinding noise when rotating, check cutters for chips or damage, check V – Notch blades for chipped or damaged teeth
+|Step_Content=<translate>* Ensure that each spindle will turn freely with no grinding noise when rotating, check cutters for chips or damage, check V – Notch blades for chipped or damaged teeth
+* Check Spindles slide freely in and out on full range of movement
-Check Spindles slide freely in and out on full range of movement
+* Check Electrical trunking
+* Lubricate slideway bearings</translate>
-Monthly - Lubricate slideway bearings</translate>
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+}}
+{{Tuto Step
+|Step_Title=<translate>V Notch Axis Gearboxes</translate>
+|Step_Content=<translate>1 Pump Grease</translate>
+|Step_Picture_00=Autoflow_Maintenance_-_Machining_Centre_Screenshot_2022-12-08_153409.jpg
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 {{Tuto Step
 |Step_Title=<translate>Slewing Ring and Pinion wheel</translate>
-|Step_Content=<translate>Daily – clean area of swarf or debris
+|Step_Content=<translate>Visually check pinion wheel and slewing ring for any damage, chips or cracks, remove any debris that may have become caught up in the teeth</translate>
-Weekly – visually check pinion wheel and slewing ring for any damage, chips or cracks, remove any debris that may have become caught up in the teeth</translate>
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+}}
+{{Tuto Step
+|Step_Title=<translate>R Axis Datum Assembly</translate>
+|Step_Content=<translate>Lubricate shafts and ensure smooth motion</translate>
+|Step_Picture_00=Autoflow_Maintenance_-_Machining_Centre_Screenshot_2022-12-08_153613.jpg
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 {{Tuto Step
@@ Ligne 47 : / Ligne 58 : @@
 |Step_Content=<translate>4 off Located at the bottom of the machining centre cabinet.
-Daily – clean away any debris
+Clean away any debris
-Monthly– lightly oil rail surface with supplied oil</translate>
+Lightly oil rail surface with supplied oil</translate>
 |Step_Picture_00=Autoflow_Maintenance_-_Infeed_image15.jpeg
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+}}
+{{Tuto Step
+|Step_Title=<translate>Outfeed Clamp Vertical and Horizontal Rollers</translate>
+|Step_Content=<translate><br />
+*Remove any tape or debris which may have become entangled in the rollers.
+*Apply oil to top and side of roller units and then slowly spin them for a few revolutions to allow the oil to penetrate the bearings
+*Lubricate slideways and shafts</translate>
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-Monthly– 1 – 2 pumps of grease via grease nipple, wipe away any excess grease</translate>
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