Autoflow Maintenance - Gripper : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
 
Ligne 10 : Ligne 10 :
 
}}
 
}}
 
{{Introduction
 
{{Introduction
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|Introduction=<translate>The Machine has many moving parts, all which need regular maintenance. Below outlines what items need particular attention:</translate>
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|Introduction=<translate>The following preventative maintenance tasks should be carried out regularly on the machine. The frequency depends on the machine use, but as a guide:
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<br /><syntaxhighlight>
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2-3 Shifts        Weekly
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40 Hrs/Week      Bi-Weekly
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20 Hrs/Week      Monthly
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</syntaxhighlight></translate>
 
}}
 
}}
 
{{Materials}}
 
{{Materials}}
Ligne 16 : Ligne 21 :
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Linear Slide Rails</translate>
 
|Step_Title=<translate>Linear Slide Rails</translate>
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|Step_Content=<translate>Daily – clear away any build-up of swarf near the opening to the Multi
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|Step_Content=<translate>Wipe away any excess oil, dirt or swarf. Apply oil lubricant and wipe of excess
  
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Weekly – wipe away any excess oil, dirt or swarf
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# Main X axis slideways
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# GY Gripper Y axis Slideway
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Monthly – apply oil via oiling points</translate>
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# GZ Gripper Z axis slideway</translate>
 
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{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Gripper finger</translate>
 
|Step_Title=<translate>Gripper finger</translate>
−
|Step_Content=<translate>Daily – clean away any swarf or excess oil from the mechanism; inspect gripper finger teeth for damage or wear
+
|Step_Content=<translate>* clean away any swarf or excess oil from the mechanism; inspect gripper finger teeth for damage, wear or play
−
 
+
* visually check gripper finger teeth and shear pin for damage / wear
−
Weekly – visually check gripper finger teeth and shear pin for damage / wear
+
* clean away any excess swarf or oil, lightly oil pins for the movement mechanism with supplied oil
−
 
+
* Activate the gripper from the Service screen, ensure the gripper closes securely to 0.5mm-1mm</translate>
−
Monthly – visually check gripper finger teeth and shear pin for damage / wear, clean away any excess swarf or oil, lightly oil pins for the movement mechanism with supplied oil</translate>
 
 
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Ligne 42 : Ligne 46 :
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Pinion Wheel and Rack</translate>
 
|Step_Title=<translate>Pinion Wheel and Rack</translate>
−
|Step_Content=<translate>Daily – clean area of swarf
+
|Step_Content=<translate>* Clean area of swarf
−
 
+
* visually check rack and pinion wheel for any damage, chips or cracks, remove any debris that may have become caught up in the teeth</translate>
−
Weekly – visually check rack and pinion wheel for any damage, chips or cracks, remove any debris that may have become caught up in the teeth</translate>
 
 
|Step_Picture_00=Autoflow_Maintenance_-_Infeed_image11.jpeg
 
|Step_Picture_00=Autoflow_Maintenance_-_Infeed_image11.jpeg
 
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 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Check Gripper Datum Position</translate>
 +
|Step_Content=<translate>The gripper GY and GZ position can become misaligned if there has been an impact with a stray offcut.
 +
 +
# Datum the machine
 +
# Check the height of the centreline of the gripper teeth is within a millimetre of the GZ "Move" position in the parameter settings
 +
# Check the same on GY
 +
 +
If these positions are very different, the gripper may not align with the openings on the profile. The gripper can be gently but firmly manhandled back into its correct position
 +
 +
{{Warning|...It is not good practice to change the software settings to suit the gripoper position, as this will affect the minimum and maximum axis positions, leading to axis overrun.}}<br /></translate>
 +
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{{Notes}}
 
{{Notes}}

Version actuelle datée du 6 décembre 2022 à 19:18

Weekly and Monthly Maintenance Procedures for Autoflow Gripper

Auteur avatarGareth Green | Dernière modification 6/12/2022 par Gareth Green en cours de rédaction

Difficulté
Facile
Durée
30 minute(s)

Weekly and Monthly Maintenance Procedures for Autoflow Gripper

Difficulté
Facile
Durée
30 minute(s)

Introduction

The following preventative maintenance tasks should be carried out regularly on the machine. The frequency depends on the machine use, but as a guide: 


2-3 Shifts        Weekly
40 Hrs/Week       Bi-Weekly
20 Hrs/Week       Monthly

Étape 1 - Linear Slide Rails

Wipe away any excess oil, dirt or swarf. Apply oil lubricant and wipe of excess

  1. Main X axis slideways
  2. GY Gripper Y axis Slideway
  3. GZ Gripper Z axis slideway


Étape 2 - Gripper finger

  • clean away any swarf or excess oil from the mechanism; inspect gripper finger teeth for damage, wear or play
  • visually check gripper finger teeth and shear pin for damage / wear
  • clean away any excess swarf or oil, lightly oil pins for the movement mechanism with supplied oil
  • Activate the gripper from the Service screen, ensure the gripper closes securely to 0.5mm-1mm


Étape 3 - Pinion Wheel and Rack

  • Clean area of swarf
  • visually check rack and pinion wheel for any damage, chips or cracks, remove any debris that may have become caught up in the teeth



Étape 4 - Check Gripper Datum Position

The gripper GY and GZ position can become misaligned if there has been an impact with a stray offcut.

  1. Datum the machine
  2. Check the height of the centreline of the gripper teeth is within a millimetre of the GZ "Move" position in the parameter settings
  3. Check the same on GY

If these positions are very different, the gripper may not align with the openings on the profile. The gripper can be gently but firmly manhandled back into its correct position

...It is not good practice to change the software settings to suit the gripoper position, as this will affect the minimum and maximum axis positions, leading to axis overrun.


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