List of input references used on Stuga Machines
Sommaire
For output references see link
- All Stuga machines share similar inputs to do similar functions (eg the start button is the same on any machine). To keep this modular approach, each function is given a specific reference number from 1 to 500. This reference or IORef is the same on any machine.
- This number is used as the wire labelling number on newer machines (all Autoflows and ZX5s)
- To maintain backwards compatibility with older machines (Saws, Flowlines, Ecolines, etc, there is also a cross-reference to the original cable numbering.
- More information on a particular input can be found by clicking on the code, if external ink is set (blue text)
| IO Ref | Legacy Wire
Label |
Code | Description |
|---|---|---|---|
| 1 | InA_GripOff | Gripper in released position | |
| 2 | InA_Measure1 | Moving Offcut measure Sensor 1 - On Autoflow Arm | |
| 3 | InA_Measure2 | Moving Offcut measure Sensor 2 - On Autoflow Arm | |
| 4 | InA_GZHome | Gripper Z axis home sensor | |
| 5 | InA_GZLimitF | Gripper Z axis positive limit | |
| 6 | InA_GZLimitR | Gripper Z axis negative limit | |
| 7 | X08 | InA_GYHome | Gripper Y axis home sensor |
| 8 | InA_GYLimitF | Gripper Y axis positive limit | |
| 9 | InA_GYLimitR | Gripper Y axis negative limit | |
| 10 | X00 | InA_GXHome | Gripper X axis home sensor |
| 11 | X01 | InA_GXLimitF | Gripper X axis positive limit |
| 12 | InA_GXLimitR | Gripper X axis negative limit | |
| 13 | InA_IPos0On | ||
| 14 | InA_IPos1On | ||
| 15 | InA_IPos2On | ||
| 16 | InA_IPos3On | ||
| 17 | InA_IPos4On | ||
| 18 | InA_IPos5On | ||
| 19 | InA_IPos6On | ||
| 20 | InA_IPos7On | ||
| 21 | InA_CrankFwd | ||
| 22 | InA_IPos0Off | ||
| 23 | InA_IPos1Off | ||
| 24 | InA_IPos2Off | ||
| 25 | InA_IPos3Off | ||
| 26 | InA_IPos4Off | ||
| 27 | InA_IPos5Off | ||
| 28 | InA_IPos6Off | ||
| 29 | InA_IPos7Off | ||
| 30 | InA_CrankHm | ||
| 31 | X35 | InA_MatlLoaded1 | |
| 32 | InA_MatlLoaded2 | ||
| 33 | InA_Index | ||
| 34 | InA_ClampITHm | ||
| 35 | InA_VCUOk | ||
| 36 | InA_Bus415Ok | ||
| 37 | InA_Bus415SOk | ||
| 38 | InA_InvInfeedOk | ||
| 39 | InA_ServGXOk | ||
| 40 | InA_ServGYOk | ||
| 41 | InA_24vBusOk | ||
| 42 | InA_24vModOk | ||
| 43 | X22 | InA_AirOk | |
| 44 | X33 | InA_Grip | |
| 44 | In_GRIPS | ||
| 45 | InA_Estop | ||
| 45 | X16 | In_ESTOP | |
| 46 | InA_StartButton | ||
| 46 | X23 | In_START | MH Start Button |
| 47 | InA_StopButton | ||
| 47 | In_STOP | MH Stop Button | |
| 48 | InA_ResetButton | ||
| 48 | X24 | In_ESRST | MH ES Reset Button |
| 49 | X17 | InA_Estop1Pressed | |
| 50 | X02 | InB_YHome | |
| 51 | X03 | InB_YLimitF | |
| 52 | InB_YLimitR | ||
| 53 | X04 | InB_ZHome | |
| 54 | InB_ZLimitF | ||
| 55 | InB_ZLimitR | ||
| 56 | X06 | InB_RHome | |
| 57 | InB_RLimitF | ||
| 58 | InB_RLimitR | ||
| 59 | InB_ClampOTHm | ||
| 60 | InB_ClampOTPos | ||
| 61 | InB_ClampOSHm | ||
| 62 | InB_ClampOSPos | ||
| 63 | InB_ClampITHm | ||
| 64 | InB_ClampITPos | ||
| 65 | InB_ClampISHm | ||
| 66 | InB_ClampISPos | ||
| 67 | InB_Spin1Hm | ||
| 68 | InB_Spin2Hm | ||
| 69 | InB_Spin3Hm | ||
| 70 | InB_Spin4Hm | ||
| 71 | InB_Spin5Hm | ||
| 72 | InB_Spin6Hm | ||
| 73 | InB_Spin7Hm | ||
| 74 | InB_Spin8Hm | ||
| 75 | InB_Spin1Ou | ||
| 76 | InB_Spin2Ou | ||
| 77 | InB_Spin3Ou | ||
| 78 | InB_Spin4Ou | ||
| 79 | InB_Spin5Ou | ||
| 80 | InB_Spin6Ou | ||
| 81 | InB_Spin7Ou | ||
| 82 | InB_Spin8Ou | ||
| 83 | InB_Spin1DPOu | ||
| 84 | InB_Spin6DPOu | ||
| 85 | InB_Spin1DPHm | ||
| 86 | InB_Spin6DPHm | ||
| 87 | InB_ServYOk | ||
| 88 | InB_ServZOk | ||
| 89 | InB_ServROk | ||
| 90 | X27 | InB_InvSpinOk | Inverter OK input - High when Inverter is OK |
| 91 | InB_24vModOk | ||
| 92 | X20 | InB_GuardFront | |
| 93 | X21 | InB_GuardRear | |
| 94 | InB_Spin1DPOu | ||
| 95 | InB_Spin2DPOu | ||
| 96 | InB_Spin3DPOu | ||
| 97 | InB_Spin4DPOu | ||
| 98 | InB_Spin5DPOu | ||
| 99 | InB_Spin6DPOu | ||
| 100 | InB_Spin7DPOu | ||
| 101 | InB_Spin8DPOu | ||
| 102 | InB_DPHm1 | ||
| 103 | InB_DPHm2 | ||
| 104 | InB_DPHm3 | ||
| 105 | InB_DPHm4 | ||
| 106 | InB_DPHm5 | ||
| 107 | InB_DPHm6 | ||
| 108 | InB_DPHm7 | ||
| 109 | InB_DPHm8 | ||
| 111 | InB_ClVTHm | Clamp V Notch Top Home | |
| 112 | InB_ClVSHm | Clamp V Notch Side Home | |
| 113 | InA_FullLen1 | Full Length sensor 1 on main infeed | |
| 114 | InA_FullLen2 | Full Length sensor 2 on main infeed | |
| 115 | InE_FullLen1 | Full Length sensor 1 on saw infeed | |
| 116 | InE_FullLen2 | Full Length sensor 2 on saw infeed | |
| 120 | InF_SYHome | ||
| 121 | InF_SYLimitF | ||
| 122 | InF_SYLimitR | ||
| 123 | InF_SZHome | ||
| 124 | InF_SZLimitF | ||
| 125 | InF_SZLimitR | ||
| 126 | InF_SRHome | ||
| 127 | InF_SRLimitF | ||
| 128 | InF_SRLimitR | ||
| 134 | X14 | InF_EjPushHm | |
| 135 | InF_EjPushOu | ||
| 136 | InF_ClampOTHm | ||
| 137 | InF_ClampOSHm | ||
| 138 | InF_ClampITHm | ||
| 139 | InF_ClampISHm | ||
| 140 | InF_RollerITHm | ||
| 141 | InF_EjectHm | ||
| 142 | InF_EjectOu | ||
| 143 | InF_AdvanceBut | ||
| 144 | InF_OutfeedFull | ||
| 145 | InF_OutfeedIndex | ||
| 148 | InF_Tilt1 | ||
| 149 | InF_Tilt2 | ||
| 150 | InF_InvSawOk | ||
| 151 | InF_InvExtractOk | ||
| 152 | InF_ConvOvlOk | ||
| 153 | InF_MatlOvlOk | ||
| 154 | InF_ConvTempOk | ||
| 155 | InF_ClampITPos | ||
| 156 | InF_TiltHome | ||
| 157 | InF_TiltSawOn | ||
| 160 | InA_AutoCycleButton | ||
| 160 | In_AUTO | MH Auto Button | |
| 161 | InA_MatlAtFence | ||
| 165 | InA_StopSensor | InE_StopSensor on ZX5 | |
| 166 | InA_ButLoad | ||
| 181 | InA_GripTurnHm | ||
| 182 | InA_GripTurnOu | ||
| 183 | InA_EDLoaded | ||
| 184 | InA_EDCoverOpen | ||
| 185 | InA_EDPlungeHm | ||
| 186 | InA_EDPlungeOu | ||
| 187 | InA_EDStartBut | ||
| 188 | InA_EDInverterOk | ||
| 189 | InF_GtOpen | Outfeed Safety Gate Closed | |
| 190 | X19 | InF_GtClosed | Outfeed Safety Gate Open. Ecoline - Slide Door |
| 191 | InF_Saw45 | ||
| 192 | InF_Saw90 | ||
| 196 | InF_SawGuard | ||
| 197 | InF_Saw135 | ||
| 198 | InF_SYHome2 | ||
| 199 | InF_SZHome2 | ||
| 201 | InA_AutoSaw | ||
| 203 | InF_CentHome | ||
| 204 | InA_StopSaw | ||
| 205 | InA_StartSaw | ||
| 206 | InF_EsRstSaw | ||
| 207 | InF_ExtrButt | ||
| 208 | InF_SawCutHm | ||
| 209 | InF_SawCutOut | ||
| 210 | InF_ZIA | Z Turret Infeed A Input | |
| 211 | InF_ZOA | Z Turret Outfeed A Input | |
| 212 | InF_ZIC | Z Turret Infeed C Input | |
| 213 | InF_ZOC | Z Turret Outfed C Input | |
| 214 | InF_ZIHome | Z Turret Infeed Home Input | |
| 215 | InF_ZOHome | Z Turret Outfeed Home Input | |
| 220 | InF_ZIB | Z Turret Infeed B Input | |
| 221 | InF_ZOB | Z Turret Outfeed B Input | |
| 223 | X18 | InA_ButEStop5 | Ecoline - Conveyor Button |
| 225 | InE_SXHome | ||
| 225 | InA_DatumSaw | ||
| 226 | InE_MatLoaded | Profile in Saw Loading Channel | |
| 230 | InE_TrPos1 | Nearest Saw side | |
| 231 | InE_TrPos2 | ||
| 232 | InE_TrPos3 | ||
| 233 | InE_TrPos4 | ||
| 234 | InE_TrPos5 | ||
| 235 | InE_TrPos6 | ||
| 236 | InE_TrPosEnd | Nerest MH side | |
| 237 | InD_CrankO | ||
| 237 | InE_CrankFwd | ||
| 238 | InD_CrankH | ||
| 238 | InE_CrankHome | ||
| 239 | InE_TrLiftUp | ||
| 240 | InE_TrLiftDown | ||
| 241 | InE_TrLiftIn | ||
| 242 | InE_TrLiftOut | ||
| 243 | InE_TranOvl | ||
| 244 | InE_InfeedGate | ||
| 244 | In_LightGuard | ||
| 245 | InE_XferOn | ||
| 246 | X07 | InE_Laser | |
| 247 | InB_Vsafe | Sensor for ZX5 V notch assembly safe position (Y and Z position clear of beam) | |
| 248 | InE_MatPopup | Profile present in Saw side loader | |
| 268 | InA_NextBarOut | ||
| 269 | InF_SawCutOutMid | ||
| 270 | InA_MatPos1 | Module A Material in Position 1 | |
| 271 | InA_MatPos2 | Module A Material in Position 2 | |
| 272 | InA_MatPos3 | Module A Material in Position 3 | |
| 273 | InA_MatPos4 | Module A Material in Position 4 | |
| 274 | InA_MatPos5 | Module A Material in Position 5 | |
| 275 | InA_MatPos6 | Module A Material in Position 6 | |
| 276 | InA_MatPosE | Module A Material in Position 7 | |
| 277 | InA_CrankO | Module A Crank Out | |
| 278 | InA_CrankH | Module A Crank Home | |
| 279 | InA_CrankOvl | Module A Crank Overload | |
| 280 | InA_ModClear | Module A Loading Channel Clear | |
| 281 | InA_LoadBut | Module A Material Load button | |
| 282 | InA_Resume | Module A Resume Sequence Button | |
| 283 | InC_GripHH | Datum Drill Overload | |
| 285 | InC_CrankOvl | Module C Crank Overload | |
| 286 | InC_CrankO | Module C Crank Out | |
| 287 | InC_CrankH | Module C Crank Home | |
| 288 | InE_CrankOvl | ||
| 289 | InC_BeamPosH | Sensor used to detect when beam is home and safe | |
| 290 | InC_BeamPosO | Sensor used to detect when beam is closest to ring | |
| 291 | InE_GripHH | Module E Grip Height Home | |
| 294 | InE_GripSw | Module E Grip Switch | |
| 297 | InE_CrankO | Module E Crank Out | |
| 298 | InE_CrankH | Module E Crank Home | |
| 299 | InE_CrankOvl | Module E Crank Overload | |
| 300 | InF_Resume | Module F Resume Sequence Button | |
| 302 | InA_DDrillH | Datum Drill Out | |
| 302 | InA_WheelH | Module A Wheel Height Home | |
| 301 | InA_DDrillO | Datum Drill Home | |
| 303 | InA_ChanHome | Module A Channel Home | |
| 304 | InA_GripHH | Module C Grip Height Home | |
| 304 | In_GUARD | Guard input on Mk3 Flowline | |
| 305 | In_MCSW2 | ||
| 306 | InA_Preload | Module A Preload position | |
| 307 | InE_ChanHm | Module E Channel Home | |
| 308 | InB_InvZero | Output from Yaskawa inverter to confirm spindle has decelerated | |
| 309 | InB_InvTemp | Thermistor on Yaskawa dump resistor for thermal overload | |
| 310 | In_CFEED | Used on Mk3 - similar to CHAIN but needs to be different | |
| 311 | In_LOADD | Material Loaded Sensor | |
| 312 | X12 | In_Xok | Added by BB - not Required on TwinCAT |
| 313 | X100 | In_Yok | Added by BB - not Required on TwinCAT |
| 314 | X101 | In_Zok | Added by BB - not Required on TwinCAT |
| 315 | X102 | In_Rok | Added by BB - not Required on TwinCAT |
| 316 | X09 | In_Gok | Added by BB - not Required on TwinCAT |
| 317 | In_SXok | Added by BB | |
| 318 | X11 | In_Vok | Added by GG for Ecoline - not Required on TwinCAT |
| 321 | In_ESBUT1 | ||
| 324 | In_TRTA | ||
| 326 | InA_ConvOvl | Infeed conveyor overload | |
| 327 | X45 | In_LLEN | Longlength sensor on Mk3 |
| 328 | In_EJHM | ||
| 329 | In_TOOLO | Tool Out sensor on Flowline Mk3 | |
| 330 | X34 | In_OBEAM | Ecoline Outfeed Beam |
| 331 | In_OUTFC | ||
| 332 | In_OCUT1 | ||
| 333 | In_OCUT2 | ||
| 334 | In_OCUT3 | ||
| 335 | In_OCUT4 | ||
| 336 | In_OCUT5 | ||
| 337 | In_OCUT6 | ||
| 338 | In_OCUT7 | ||
| 339 | In_OCUT8 | ||
| 340 | In_EJOU | ||
| 341 | X26 | In_VOVL | V Notch overload |
| 343 | In_IPLLH | ||
| 344 | X32 | In_IPLLO | |
| 345 | In_CHAIN | Chain Sensor | |
| 346 | InB_GuardFrI | Guard doors on ZX5 (no TwinSAFE) | |
| 347 | InB_GuardFrO | Guard doors on ZX5 (no TwinSAFE) | |
| 348 | InB_GuardReI | Guard doors on ZX5 (no TwinSAFE) | |
| 349 | InB_GuardReO | Guard doors on ZX5 (no TwinSAFE) | |
| 350 | InD_GuardTT | Guard Doors on transfer Table | |
| 380 | X15 | In_CLVSI | V Clamp Infeed Side Home Ecoline |
| 381 | X13 | In_CLVSO | V Clamp Outfeed Side Home Ecoline |
| 382 | X25 | In_SpOVL | Spindle overload relay |
| 383 | X39 | In_VTrnDn | Ecoline Front V turn Down |
| 384 | X40 | In_VTrnUp | Ecoline Front V turn up |
| 385 | X43 | In_WTrnDn | Ecoline Rear V turn Down |
| 386 | X44 | In_WTrnUp | Ecoline Rear V turn up |
| 387 | X47 | In_Length | Ecoline Bar end sensor (not used) |
| 423 | In_VIURH2 | ||
| 424 | In_VOURH2 | ||
| 425 | In_CLOIH | ||
| 426 | In_CLOOH | ||
| 450 | In_WOVL | ||
| 451 | X10 | In_DATV | |
| 452 | In_DATW | ||
| 453 | In_WICTH | ||
| 453 | X42 | InB_WCutUp | Ecoline Rear V Notch Up |
| 454 | In_WICTO | ||
| 454 | X41 | InB_WCutDn | Ecoline Rear V Notch Down |
| 455 | In_WOCTH | ||
| 456 | In_WOCTO | ||
| 457 | In_VIURH1 | ||
| 458 | In_VOURH1 | ||
| 459 | X38 | InB_VCutUp | |
| 460 | X37 | InB_VCutDn | |
| 461 | InA_TeethIn | ModuleA Teeth Located OK | |
| 462 | InC_TeethIn | ModuleC Teeth Located OK | |
| 463 | InE_TeethIn | ModuleE Teeth Located OK | |
| 464 | InA_WheelOvl | Infeed Wheel Overload | |
| 488 | In_TLBRK | ||
| 489 | InB_SpTemp | ||
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