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How to assemble and set x axis drive assembly
How to mount gripper assembly
Parts Required
R0015001B Assembled Gripper
From assembly R0015029b
C0001122 servo motor 1 off
C0001001 gearbox 1 off
D0015073B Motor adapter plate 1 off
D0008301 Drive pinion 1 off +
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<div class="icon-instructions-text">...August 2023 - The energy chain and method used in this dokit has been superseded by https://stuga.dokit.app/wiki/Energy_Chain_Installation_-_2500_Series</div>
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The main problems we’ve had during commissioning with these energy chains is that if they are not positioned well enough , the chain will clip the button heads that hold the trays to the L brackets
To get over this the brackets sometimes need adjusting on the slots along with possibly bending into a better shape or by adjusting the chain bracket position on the slots in the ‘finger’ bracket
Things to look out for:
*There should be three links which are reversed at the bracket end of the energy chain.
*Servo cable and the pipes and cables from the energy chain are fixed with cable ties to the fingers on the bracket to minimise possible movement and twisting which changes where the energy chain sits in the trays, meaning it could start clipping the button heads.
*Tray heights and energy chain length, there should be a consistent gap all the way along between the energy chain and the top tray (viewed from inside the tray) and when at the full travel either end the chain shouldn’t be tight hitting the fence too much at the end.
*It is also worth checking if all of the links fitted are the same radius type, as we have had occasions where some have been a smaller radius meaning at certain points down the rack the radius of the bend becomes smaller and falls out from the support of the top tray, especially when the gripper is at either end of the rack. There is a code on the side of each link in the energy chain.
*A last thing to be weary of is is the end corners of the trays may require bending out, there have been occasions where one chain tray has been slightly more bent in than the other meaning when the chain moves from one tray to the next it clips the corner of the next tray
We normally get the gripper on a reversing cycle movement to test this through the twincat project at different speeds, starting slow and working up to higher speeds.
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<div class="icon-instructions-text">...Read the risk assessment and method statements before proceeding.</div>
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Key data for installation of ZX5
Dokit to generate consistency of installation
Quality checks for installation
Manufacturing data supply +
Key data for installation of ZX5
Dokit to generate consistency of installation
Quality checks for installation
Manufacturing data supply +
Key data for installation of ZX5
Dokit to generate consistency of installation
Quality checks for installation
Manufacturing data supply +
Connection details for pneumatics on installation +
The MH infeed on a ZX5 is a module which can be tested individually away from the fully installed machine. Once build stage is complete, to be able to test individually, the Infeed Module needs:
- To be connected to mains power & be powered on
- An air supply to the main blue line
- Network connection (Network Cube)
- HDMI & Keyboard dongle to be plugged into the Beckhoff PLC inside the cabinet.
Input and output activation when testing the sole module is done through the Twincat project rather than through WinMulti
The above is only required If the Machine is not fully installed and connected with power air and network already. The below guide is specifically for a fully installed and connected infeed. +
11/09/2025
Moved to Confluance
Click [https://stuga-ltd.atlassian.net/wiki/external/NzJiMjYxYjM2ZmZjNDA0NWFjZWM1NzM0NGUxMWNkYzk Here] +
Alignment criteria and steps for correct machine installation +
Details and steps for correct alignment of Module A to Module B
'''<u>Tools Required</u>'''
Laser Level
300mm rule
1 meter yellow level
24mm spanner
Permanent marker
Pipe cutters
Ring main connection equipment +
Alignment details and level settings for correct alignment of module B to module C +
15/12/2025 Moved to Confluence
Click [https://stuga-ltd.atlassian.net/wiki/external/OTE4MTgyN2RlYjQ2NGRlYTgyZjRhMDc5ZmIyY2MyMTg here] +
Sometimes the mesh between all the parts is too tight and left with no adjustment. This causes too much pressure on the moving parts, especially the delrin rollers which are not designed to take heavy loads. Any excess force on them leads to excessive wear and premature failure. +
19/11/2025 Moved to Confluence
Click [https://stuga-ltd.atlassian.net/wiki/external/ZDY2YWRmZmUyNTY5NDY4NDg2YTA0NTQ3MzA3MDUzOTY here] +
<u>'''Tools required'''</u>
M0000055 24mm standard spanner x 1
D0005207 Flange C spanner x 1 +
<u>'''Tools required'''</u>
M0000055 24mm standard spanner x 1
D0005207 Flange C spanner x 1 +
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