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Basic Steps:
# Use blade up and rotation of axis to determine centre of rotation and aligne saw saw beds accordingly
# Align rabbit teeth to centre of rotation - adjust in Y direction with maytec clamp mounting bar,in X axis along clamp bar +
Bullet pointed checks to determine correct alignment of key components within Sawing unit +
Moved to Confluence 11/12/2025
<br/>[https://stuga-ltd.atlassian.net/wiki/spaces/~5570585b7bb5d1bc31430e886883cbc774c182/pages/82706473/ACC017+-+Arrow+Head+Adjustment+on+Saw+with+SY+Axis Setting Arrowheads] +
The "Delrin" or "Oozenest" system used on the transfer table rails is a simple, compact and low friction solution for linear transport.
However, it can be susceptible to premature failure if the journals are under too much tension. This tension forces the V shaped journals apart. If unchecked, and the journal fails, the aluminium rail will then be worn away. +
It is very important to ensure the gripper nose and heel is correctly set up. This assembly is subject to a lot of wear and tear and maintenance is very important. Incorrect setting or play in this assembly is a major cause of accuracy issues +
21/08/25 Moved to confluence
[https://stuga-ltd.atlassian.net/wiki/external/ZTIwZTg2MDVmN2Y1NDEyZGE0ZTQxZjJiMGZjODM5NTI Click here] +
It is important to set the Motor Overload Relays to the correct values according to the motor as if the current is set too low, the motor will continually trip the MCB and if it set too high then the motor will not trip the MCB under fault conditions, leading to the motor burning out. +
Setting the profile sensor correctly is important as it will lead to incorrect offcut measurement.
<div class="icon-instructions pin-icon">
<div class="icon-instructions-icon"><i class="fa fa-thumb-tack"></i></div>
<div class="icon-instructions-text">...It is especially important to ensure the sensor is set for the range of different colours</div>
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Moved to Conlfuence
15/12/2025
[https://stuga-ltd.atlassian.net/wiki/spaces/~5570585b7bb5d1bc31430e886883cbc774c182/pages/85524503/Setting+Ultrasonic+Sensor+-+Horizontal Setting Ultrasonic Sensor - Horizontal] +
Move to Confluence
15/12/2025
[https://stuga-ltd.atlassian.net/wiki/spaces/~5570585b7bb5d1bc31430e886883cbc774c182/pages/87162885/Setting+Ultrasonic+Sensor+-+Vertical Setting Ultra Sonic Sensor - Vertical]<br/> +
This process takes the components to create a standard "C000422-KIT".
This kit can then be stored and pulled off the shelf when required. It will then need to be set up for the particular customer machine using [[Setting Up Windows PC C0000422-KIT 2023]]
=Notes=
*There are two PCs running on the same hardware, The Host PC and the Virtual machine.
**'''Host PC''' (For support)
***The base Windows install running directly on the hardware installed to Dell NVME drive.
***Has its own OEM Windows license supplied by Dell linked directly to the hardware (no product code – stored in the Dell hardware)
***Imaged by Macrium reflect.
**'''Virtual PC – Stuga VM'''
***Used for Stuga software - the VM can run on any PC without changing drivers, etc. Host OS version / hardware unimportant as long as it runs Hyper-V.
***A second install of Windows running on a virtual machine, hosted by the Host PC above. It has a dedicated SSD (the Kingston Drive) stored on [:Fichier:///D:/VMPC.vhdx D:\VMPC.vhdx], with 8GB RAM.
***Has its own dedicated Windows 11 PRO license present in the kit, product code stored on Monday and on the license.
***Copied to host and setup manually during install.
There is a setup program for the specific client after this process has completed: '''P_Stuga_P… '''on the desktop of the host. +
This tutorial requires a basic knowledge of IP addresses - what are they and what are they for<div class="icon-instructions info-icon">
<div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div>
<div class="icon-instructions-text">...You will need to find out the IP address that the printer needs to be set to and the Default Gateway of the network. This is contained in the Saw Parameters - printerIPAddress. </div>
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25/09/2025 Moved to confluence
Click [https://stuga-ltd.atlassian.net/wiki/pages/resumedraft.action?draftId=35880964&draftShareId=5d2516ce-f1e4-4d00-9d08-1de52c40e590 here] +
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<div class="icon-instructions-icon"><i class="fa fa-lightbulb-o"></i></div>
<div class="icon-instructions-text">...This Dokit is for setting up the software on a C0000422-KIT that has already been built. For building the kit see https://stuga.dokit.app/wiki/Setting_Up_C0000422-KIT_-_Full_Hardware_2023</div>
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= DatumToMat =<br />It is very important after fitting a servo motor, Pinion gear or new Journals to set up the DatumToMat before setting the DatumToSaw.<br /><br /><br />What is the Datum to mat --- its this position of where the saw pusher stops when a bar is loaded in to the saw from the transfer table.<br /><br/><br /><br /># Initialise the machine<br /><br /><br /><br />Look to see where the end of the Saw Pusher is Compared to the End Buffer beam on the transfer table.<br /><br/><div class="annotatedImageDiv" typeof="Image" data-resource="Fichier:Datumtomat.jpg" data-sourceimage="https://stuga.dokit.app/images/c/cc/Datumtomat.jpg"><span ><div class="center"><div class="floatnone"><a href="/wiki/Fichier:Datumtomat.jpg" class="image"><img alt="Datumtomat.jpg" src="/images/thumb/c/cc/Datumtomat.jpg/1094px-Datumtomat.jpg" width="1094" height="821" srcset="/images/thumb/c/cc/Datumtomat.jpg/1641px-Datumtomat.jpg 1.5x, /images/c/cc/Datumtomat.jpg 2x" data-file-width="2000" data-file-height="1500" /></a></div></div></span></div><br /><br /><br />This is how it should look, InLine or just behind <br /><br/> +
AX8000 drives require a Measurement project to be added which gives you a specialised drive manager screen for these drives
This needs to be installed separately form a file that can be downloaded from Beckhoff or is in g:\design\TwinCAt3
TE5950-TC3-Drive-Manager-2.zip +
Link to technical documentation Monday.com board:
https://stugaltd.monday.com/boards/3338864598 +
Using CIM50 to update a stock location +
How to ensure the gripper arm and other movements are correctly fixed to prevent damage in transit +
The rack on a Stuertz infeed is a helical type and is supplied unpinned, as the motor is not connected before delivery to Stuga
The alignment must be checked then dowelled with 5mm roll pins
The racks are already located in the "Y" direction with location pins, this procedure is purely to align the racks to each other in the GX direction +
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