Stuertz Conveyor Motor and Indexing Setup : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
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{{Tuto Details
 
{{Tuto Details
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|Main_Picture=Stuertz_Conveyor_Motor_and_Indexing_Setup_Screenshot_2023-01-30_194735.jpg
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|Description=<translate>Correct setting and adjustment of the Stuertz Conveyor and Indexing System</translate>
 
|Description=<translate>Correct setting and adjustment of the Stuertz Conveyor and Indexing System</translate>
 
|Categories=Maintenance
 
|Categories=Maintenance
 
|Tags=Index
 
|Tags=Index
 
}}
 
}}
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<translate>Indexer works on one revolution of motor / gearbox is exactly one index on the conveyor belt
+
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Accel / decel of motor set to 0.5 sec
+
= General Sequence of Operation =
  
−
Motor has a brake
+
* On a start signal, release motor mechanical brake, start motor
 +
* Wait until INDEX and BRAKE sensors are inactive
 +
* Wait for BRAKE sensor active
 +
* Decelerate motor
 +
* Ensure INDEX sensor is covered
 +
* Apply Mechanical Brake
 +
{{Info|...Indexer works on one revolution of motor / gearbox is exactly one index on the conveyor belt}}<br />
  
 +
= General Setup Procedure =
  
−
Use the advance button to move to index one position
+
# Program the inverter to run forwards and backwards at 50Hz, 0.5s acceleration and deceleration
 +
# Use the advance button to move to index one position / index
 +
# Check that the INDEX sensor is covered on deceleration - adjust the INDEX on the arc so that this is the case
 +
# Measure the position of the index to the backfence - this should be 130mm.
 +
# Adjust the position by loosening the Allen key fastening on the INDEX ARM. Rotate up at the rear to move the index closer to the backfence (Arrow shown in blue). Remember, one revolution is one index pulse length (150mm)
  
−
Adjust final position with brake sensor on arc
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=IO on Autoflow Mk4 Infeed Table=
−
 
+
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−
Note the motor always decelerates and overshoots
 
−
 
 
−
If the position is a long way out, the indexer arm can be adjusted in large increments
 
−
 
 
−
= Infeed Table Setup =
 
−
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{| class="wikitable"
 
{| class="wikitable"
 
|+Infeed Setup Functionality
 
|+Infeed Setup Functionality
Ligne 45 : Ligne 52 :
 
|X388
 
|X388
 
|InA_CnvBrk
 
|InA_CnvBrk
−
|Sensor for fwd stopping position
+
|Sensor to trigger deceleration
 
|This sensor tells the motor when to decelerate to stop the profile close to the loading position. {{Info|...Generally, a deceleration on the motor will cause this position to overrun}}<br />
 
|This sensor tells the motor when to decelerate to stop the profile close to the loading position. {{Info|...Generally, a deceleration on the motor will cause this position to overrun}}<br />
 +
|-
 +
|X033
 +
|InA_Index
 +
|Sensor to identify that conveyor is in position
 +
|
 
|}</translate>
 
|}</translate>
 
{{PageLang
 
{{PageLang

Version du 30 janvier 2023 à 22:06

Correct setting and adjustment of the Stuertz Conveyor and Indexing System

Auteur avatarGareth Green | Dernière modification 14/06/2023 par Gareth Green en cours de rédaction


Correct setting and adjustment of the Stuertz Conveyor and Indexing System

Stuertz Conveyor Motor and Indexing Setup Both Sensors.jpg


General Sequence of Operation

  • On a start signal, release motor mechanical brake, start motor
  • Wait until INDEX and BRAKE sensors are inactive
  • Wait for BRAKE sensor active
  • Decelerate motor
  • Ensure INDEX sensor is covered
  • Apply Mechanical Brake
...Indexer works on one revolution of motor / gearbox is exactly one index on the conveyor belt


General Setup Procedure

  1. Program the inverter to run forwards and backwards at 50Hz, 0.5s acceleration and deceleration
  2. Use the advance button to move to index one position / index
  3. Check that the INDEX sensor is covered on deceleration - adjust the INDEX on the arc so that this is the case
  4. Measure the position of the index to the backfence - this should be 130mm.
  5. Adjust the position by loosening the Allen key fastening on the INDEX ARM. Rotate up at the rear to move the index closer to the backfence (Arrow shown in blue). Remember, one revolution is one index pulse length (150mm)

IO on Autoflow Mk4 Infeed Table

Stuertz Conveyor Motor and Indexing Setup IO 2.png


Infeed Setup Functionality
IORef Reference Code Function Notes
Y109 OuA_IMotFwd Rotate Forwards Forwards means belts should take the profile from the operator towards the backfence
Y110 OuA_IMotRev Rotate Reverse Belts rotated in reverse
Y382 OuA_IMotBrake Motor Brake Motors have a brake function white needs to be ACTIVE / ON to release the brake
X388 InA_CnvBrk Sensor to trigger deceleration This sensor tells the motor when to decelerate to stop the profile close to the loading position.
...Generally, a deceleration on the motor will cause this position to overrun

X033 InA_Index Sensor to identify that conveyor is in position

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