[version en cours de rédaction] | [version en cours de rédaction] |
(Page créée avec « {{Tuto Details |Main_Picture=ZX5_V_Notch_Blade_Mechanical_Setup_step4.JPG |Main_Picture_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX... ») |
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Ligne 16 : | Ligne 16 : | ||
- Blade buckled | - Blade buckled | ||
− | <br />{{Warning|...If there is no direct reason to change the blade shape or position, there is a different root | + | <br />{{Warning|...If there is no direct reason to change the blade shape or position, there is a different root cause to the problem that changing parameters WILL NOT SOLVE}}{{Warning|...If the results of your tests do not make sense, or the position seems to vary by the wrong amount or wrong direction after making a change, then a serious mechanical problem exists elsewhere. There is no sense carrying on because you cannot complete this setup unless the machine is consistent and reliable}} |
+ | <br /></translate> | ||
}} | }} | ||
{{Materials | {{Materials | ||
Ligne 35 : | Ligne 36 : | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Measure the bar width</translate> | |Step_Title=<translate>Measure the bar width</translate> | ||
− | |Step_Content=<translate>{{Info|...The depth of a V notch is entirely dependent on the width of the bar. The machine must be set up with the bar width to calculate the notch depth correctly}}</translate> | + | |Step_Content=<translate>Measure the bar width accurately with callipers{{Info|...The depth of a V notch is entirely dependent on the width of the bar. The machine must be set up with the bar width to calculate the notch depth correctly}}Set the width of the sample profile in the flowops program to the nearest 0.1mm |
+ | <br /></translate> | ||
+ | |Step_Picture_00=Ecoline_-_Setting_V_Notches_on_winMulti_Software_Screenshot_2020-11-26_170302.jpg | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
Ligne 41 : | Ligne 44 : | ||
|Step_Content=<translate>'''Starting with Front V notches (repeat this process later for rear V notches)''' | |Step_Content=<translate>'''Starting with Front V notches (repeat this process later for rear V notches)''' | ||
− | The distance between the V notch blades is known as the separation. This should be temporarily expanded during testing to make the shapes easier to measure. | + | The distance between the V notch blades is known as the separation. This should be temporarily 'expanded' during testing to make the shapes easier to measure. |
Ligne 57 : | Ligne 60 : | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate>Measure the | + | |Step_Title=<translate>Measure and Adjust the Depths</translate> |
|Step_Content=<translate>The goal is to get both physical blade depths the same by tweaking the depth of the "outfeed" offset using the dOffsetVO. | |Step_Content=<translate>The goal is to get both physical blade depths the same by tweaking the depth of the "outfeed" offset using the dOffsetVO. | ||
Ligne 80 : | Ligne 83 : | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Measure and Adjust the Separation</translate> |
− | |Step_Content=<translate></translate> | + | |Step_Content=<translate>The goal is to reduce the separation back to a good overlap. |
+ | |||
+ | The simple way to do this is to measure the 'expanded' separation distance and subtract this from the VSEPERATION parameter | ||
+ | |||
+ | |||
+ | Make the adjustment and run again to check</translate> | ||
+ | |Step_Picture_00=Ecoline_-_Setting_V_Notches_on_winMulti_Software_Screenshot_2020-11-26_155211.jpg | ||
+ | |Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":880,"height":499,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.68,"scaleY":0.68,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/d/da/Ecoline_-_Setting_V_Notches_on_winMulti_Software_Screenshot_2020-11-26_155211.jpg","filters":[]},{"type":"wfrect","version":"2.4.6","originX":"center","originY":"center","left":468.9,"top":102.63,"width":158.85,"height":56.38,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":0,"ry":0},{"type":"wfrect","version":"2.4.6","originX":"center","originY":"center","left":470.9,"top":186.55,"width":158.85,"height":46.57,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":0,"ry":0}],"height":340,"width":600} | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Set V notch Depth</translate> | ||
+ | |Step_Content=<translate>Now that the shape of the V notch is correct, adjust the overall depth. | ||
+ | |||
+ | IF this is the "first time "setup on the front V notches, the V axis datum should be changed to ensure the machine is set in the correct base position. | ||
+ | |||
+ | IF you are tweaking the values, use VSTARTPOS and WSTARTPOS adjustments: | ||
+ | |||
+ | '''Front V Notch''' | ||
+ | |||
+ | Use the VSTARTPOS parameter | ||
+ | |||
+ | Increasing the VSTARTPOS parameter will make the front notch shallower | ||
+ | |||
+ | '''Rear V Notch''' | ||
+ | |||
+ | Use the WSTARTPOS parameter | ||
+ | |||
+ | Increasing the WSTARTPOS parameter will make the rear notch deeper | ||
+ | |||
+ | |||
+ | Make the adjustment and run again to check | ||
+ | |||
+ | <br />{{Info|...The VSTARTPOS and WSTARTPOS parameters are only displayed on the Notching tab on later software versions - if they do not exist, they need to be edited in userVariables.mul and this requires a reboot}}<br /></translate> | ||
+ | |Step_Picture_00=Ecoline_-_Setting_V_Notches_on_winMulti_Software_Screenshot_2020-11-26_172414.jpg | ||
+ | |Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":867,"height":496,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.69,"scaleY":0.69,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/e/ea/Ecoline_-_Setting_V_Notches_on_winMulti_Software_Screenshot_2020-11-26_172414.jpg","filters":[]},{"type":"wfrect","version":"2.4.6","originX":"center","originY":"center","left":475.88,"top":174.59,"width":152.89,"height":31.42,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":0,"ry":0},{"type":"wfrect","version":"2.4.6","originX":"center","originY":"center","left":475.88,"top":280.59,"width":152.89,"height":31.42,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":0,"ry":0}],"height":343,"width":600} | ||
+ | |Step_Picture_01=Ecoline_-_Setting_V_Notches_on_winMulti_Software_Screenshot_2020-11-26_170417.jpg | ||
+ | |Step_Picture_01_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":466,"height":247,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.29,"scaleY":1.29,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/a/a6/Ecoline_-_Setting_V_Notches_on_winMulti_Software_Screenshot_2020-11-26_170417.jpg","filters":[]},{"type":"wfrect","version":"2.4.6","originX":"center","originY":"center","left":473.58,"top":267.93,"width":83.51,"height":34.19,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":0,"ry":0}],"height":318,"width":600} | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Repeat the depth settings for the rear</translate> | ||
+ | |Step_Content=<translate>Repeat from step 4 for the rear notches</translate> | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Check and adjust alignment of V notches to datum holes</translate> | ||
+ | |Step_Content=<translate>Run a piece with a datum test and V notch in same position | ||
+ | |||
+ | The goal is to align the hole centreline and notch centreline precisely | ||
+ | |||
+ | Adjust the xOffsetVI parameter to tweak the position (xOffsetWI for rears) | ||
+ | |||
+ | |||
+ | Make the adjustment and run again to check | ||
+ | |||
+ | |||
+ | Repeat for rears</translate> | ||
+ | |Step_Picture_00=ZX5_Adjusting_V_Notch_Depth_and_Position_V_notch_lineup_pass.png | ||
+ | |Step_Picture_01=ZX5_Adjusting_V_Notch_Depth_and_Position_V_notch_lineup.jpg | ||
+ | |Step_Picture_02=Ecoline_-_Setting_V_Notches_on_winMulti_Software_Screenshot_2020-11-26_172414.jpg | ||
+ | |Step_Picture_02_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":867,"height":496,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.69,"scaleY":0.69,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/e/ea/Ecoline_-_Setting_V_Notches_on_winMulti_Software_Screenshot_2020-11-26_172414.jpg","filters":[]},{"type":"wfrect","version":"2.4.6","originX":"center","originY":"center","left":120.9,"top":146.15,"width":158.85,"height":34.36,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":0,"ry":0}],"height":343,"width":600} | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Back to back check</translate> | ||
+ | |Step_Content=<translate>This test is an in-depth test to ensure all parameters are working together | ||
+ | |||
+ | # Cut two clean pieces of outerframe | ||
+ | # Measure their length with a trusted tape rule to nearest 0.25mm | ||
+ | # Create two pieces with a V notch in the centre of the piece (needs to be to nearest 0.1mm) | ||
+ | # Compare back to back to ensure all parameters are set up correctly | ||
+ | {{Info|...If there is any misalignment at this point, a small amount (<1mm) can be removed by tweaking the xOffsetVI. Any bigger than this means there is another root cause}}<br /></translate> | ||
}} | }} | ||
{{Notes}} | {{Notes}} | ||
{{PageLang | {{PageLang | ||
+ | |Language=en | ||
|SourceLanguage=none | |SourceLanguage=none | ||
|IsTranslation=0 | |IsTranslation=0 | ||
− | |||
}} | }} | ||
{{Tuto Status | {{Tuto Status | ||
|Complete=Draft | |Complete=Draft | ||
}} | }} |
Setting V notch blade offsets on Ecoline winMulti Software
Auteur Gareth Green | Dernière modification 26/11/2020 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽
Setting V notch blade offsets on Ecoline winMulti Software
V Notch, Ecoline ZX5_V_Notch_Blade_Mechanical_Setup_step4.JPG
This is the full setup procedure for V notches on an Ecoline. This should only be needed on initial commissioning or if the shape of the notch has changed due to some physical intervention, for example -
- Blade Change
- Blade buckled
You will need several lengths of large outer frame, around 1m long with square end preps.
Starting with Front V notches (repeat this process later for rear V notches)
The distance between the V notch blades is known as the separation. This should be temporarily 'expanded' during testing to make the shapes easier to measure.
It is normally around 136-138, so add 10mm on to the existing parameter to make 146-148
Use something around 30-40mm depth
The goal is to get both physical blade depths the same by tweaking the depth of the "outfeed" offset using the dOffsetVO.
The notches are named "infeed" and "outfeed" to standardise the notch cut on both left and right feed machines
VI - Front Infeed
VO - Front Outfeed
WI - Rear Infeed
WO - Rear Outfeed
Make the adjustment and run again to check
The goal is to reduce the separation back to a good overlap.
The simple way to do this is to measure the 'expanded' separation distance and subtract this from the VSEPERATION parameter
Make the adjustment and run again to check
Now that the shape of the V notch is correct, adjust the overall depth.
IF this is the "first time "setup on the front V notches, the V axis datum should be changed to ensure the machine is set in the correct base position.
IF you are tweaking the values, use VSTARTPOS and WSTARTPOS adjustments:
Front V Notch
Use the VSTARTPOS parameter
Increasing the VSTARTPOS parameter will make the front notch shallower
Rear V Notch
Use the WSTARTPOS parameter
Increasing the WSTARTPOS parameter will make the rear notch deeper
Make the adjustment and run again to check
Repeat from step 4 for the rear notches
Run a piece with a datum test and V notch in same position
The goal is to align the hole centreline and notch centreline precisely
Adjust the xOffsetVI parameter to tweak the position (xOffsetWI for rears)
Make the adjustment and run again to check
Repeat for rears
This test is an in-depth test to ensure all parameters are working together
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