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{{Tuto Details | {{Tuto Details | ||
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|Description=<translate>How to check and correct the alignment of a ZX5 machine</translate> | |Description=<translate>How to check and correct the alignment of a ZX5 machine</translate> | ||
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|Step_Content=<translate>Check with beam at the HOME position (outside machine) and beam in the OUT position (inside machine) | |Step_Content=<translate>Check with beam at the HOME position (outside machine) and beam in the OUT position (inside machine) | ||
| − | Check pressure - as low as possible</translate> | + | Check pressure - as low as possible |
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| + | Check gripper gap so the switch is set up correctly [[ZX5 Datum and Grip Pin Setup]]</translate> | ||
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Grip pressure as low as possible | Grip pressure as low as possible | ||
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| + | Check gripper gap so the switch is set up correctly [https://stuga.dokit.app/w/ZX5%20Datum%20and%20Grip%20Pin%20Setup ZX5 Datum and Grip Pin Setup] | ||
Set first and last backfence, then use a string | Set first and last backfence, then use a string | ||
Version actuelle datée du 17 avril 2023 à 12:36
How to check and correct the alignment of a ZX5 machine
Difficulté
Très difficile
Durée
2 jour(s)
Sommaire
- 1 Introduction
- 2 Étape 1 - Ensure alignment of module A, B and C on machining centre side
- 3 Étape 2 - Both Linear Beam check - straightness and level
- 4 Étape 3 - MH Outfeed Roller bed height adjustment to gripper base
- 5 Étape 4 - Saw Roller bed height adjustment to gripper base
- 6 Étape 5 - Popup Alignment MH side
- 7 Étape 6 - Grip jig alignment on MH side
- 8 Étape 7 - Popup Alignment / Overlap Saw side
- 9 Étape 8 - Set backfence parallel to hepco and overlap with popup correct
- 10 Étape 9 - Grip jig alignment to backfence
- 11 Étape 10 - Channel Bar parallel with saw infeed backfences
- 12 Étape 11 - Saw Module Fence Alignment
- 13 Étape 12 - Infeed to saw module alignment
- 14 Étape 13 - Outfeed push bar alignment
- 15 Commentaires
Introduction
The ZX5 machine can be tricky to align as there are many adjustments designed into the table to offset manufacturing tolerances. This step by step guide follows the correct protocol to ensure the starting point and sequence of alignment is correct
Étape 1 - Ensure alignment of module A, B and C on machining centre side
- Check backfence roller alignment to infeed
- Check roller heights to infeed and outfeed
Étape 2 - Both Linear Beam check - straightness and level
- Straightness of MH side with laser level
- Levelness of MH side with carriage plate. Use the carriage plate to check X and Y levelling
- Straightness of saw side with laser level
- Levelness of saw side with carriage plate
- Parallelism of hepco beams to each other with tape rule
Adjust to get this correct - adjust frames on floor if not parallel
Étape 3 - MH Outfeed Roller bed height adjustment to gripper base
- Fixed distance 2-3mm
- Has to be clear of transfer beams in the up position
Étape 4 - Saw Roller bed height adjustment to gripper base
- Fixed distance 2-3mm
- Has to be clear of transfer beams in the up position
Étape 5 - Popup Alignment MH side
- Alignment of the popup ins on crank C, D, E to hepco
- Using Hepco as datum, ensure they are parallel
Étape 6 - Grip jig alignment on MH side
Check with beam at the HOME position (outside machine) and beam in the OUT position (inside machine)
Check pressure - as low as possible
Check gripper gap so the switch is set up correctly ZX5 Datum and Grip Pin Setup
Étape 7 - Popup Alignment / Overlap Saw side
Use the linear rail as the datum
Étape 8 - Set backfence parallel to hepco and overlap with popup correct
Étape 9 - Grip jig alignment to backfence
Adjusting Gripper Y position to suit Jig
Grip pressure as low as possible
Check gripper gap so the switch is set up correctly ZX5 Datum and Grip Pin Setup
Set first and last backfence, then use a string
Étape 10 - Channel Bar parallel with saw infeed backfences
Misses gripper by 1mm - should not touch
Parallel all the way down
Channel bar should be just over 1 bar - able to push profile to backfence
Étape 11 - Saw Module Fence Alignment
- Backfences aligned
- Front fences aligned
- Back and front parallel
Étape 12 - Infeed to saw module alignment
- Saw module level
- Eject beds level and aligned
- Backfence 0-1mm in front of saw infeed backfences
- Beds 0-1mm above infeed rollers
Étape 13 - Outfeed push bar alignment
- Pusher bar is behind saw rear rollers
- Pusher bar is straight
Draft
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