ZX5 Alignment Check : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
(Page créée avec « {{Tuto Details |Description=<translate>How to check and correct the alignment of a ZX5 machine</translate> |Categories=Maintenance |Difficulty=Very hard |Duration=2 |Durat... »)
 
 
(Une révision intermédiaire par le même utilisateur non affichée)
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{{Tuto Details
 
{{Tuto Details
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|Description=<translate>How to check and correct the alignment of a ZX5 machine</translate>
 
|Description=<translate>How to check and correct the alignment of a ZX5 machine</translate>
 
|Categories=Maintenance
 
|Categories=Maintenance
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{{Tuto Step
 
{{Tuto Step
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|Step_Title=<translate>Linear Beam check - straightness and level</translate>
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|Step_Title=<translate>Both Linear Beam check - straightness and level</translate>
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|Step_Content=<translate>* Straightness of MH side with laser level
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|Step_Content=<translate>*Straightness of MH side with laser level
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* Levelness of MH side with carriage plate
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*Levelness of MH side with carriage plate. Use the carriage plate to check X and Y levelling
  
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* Straightness of saw side with laser level
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*Straightness of saw side with laser level
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* Levelness of saw side with carriage plate
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*Levelness of saw side with carriage plate
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* Parallelism of hepco beams to each other with tape rule
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*Parallelism of hepco beams to each other with tape rule
  
 

 

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{{Tuto Step
 
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|Step_Title=<translate>MH Roller bed height adjustment to gripper base</translate>
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|Step_Title=<translate>MH Outfeed Roller bed height adjustment to gripper base</translate>
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|Step_Content=<translate>* Fixed distance 2-3mm
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|Step_Content=<translate>*Fixed distance 2-3mm
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* Has to be clear of transfer beams in the up position</translate>
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*Has to be clear of transfer beams in the up position</translate>
 
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{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Saw Roller bed height adjustment to gripper base</translate>
 
|Step_Title=<translate>Saw Roller bed height adjustment to gripper base</translate>
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|Step_Content=<translate>* Fixed distance 2-3mm
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|Step_Content=<translate>*Fixed distance 2-3mm
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* Has to be clear of transfer beams in the up position</translate>
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*Has to be clear of transfer beams in the up position</translate>
 
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{{Tuto Step
 
{{Tuto Step
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{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Grip jig alignment on MH side</translate>
 
|Step_Title=<translate>Grip jig alignment on MH side</translate>
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|Step_Content=<translate></translate>
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|Step_Content=<translate>Check with beam at the HOME position (outside machine) and beam in the OUT position (inside machine)
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Check pressure - as low as possible
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Check gripper gap so the switch is set up correctly [[ZX5 Datum and Grip Pin Setup]]</translate>
 
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{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Popup Alignment / Overlap Saw side</translate>
 
|Step_Title=<translate>Popup Alignment / Overlap Saw side</translate>
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|Step_Content=<translate></translate>
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|Step_Content=<translate>Use the linear rail as the datum
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<br /></translate>
 
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{{Tuto Step
 
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|Step_Title=<translate>Grip jig alignment to backfence</translate>
 
|Step_Title=<translate>Grip jig alignment to backfence</translate>
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|Step_Content=<translate></translate>
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|Step_Content=<translate>Adjusting Gripper Y position to suit Jig
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Grip pressure as low as possible
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Check gripper gap so the switch is set up correctly [https://stuga.dokit.app/w/ZX5%20Datum%20and%20Grip%20Pin%20Setup ZX5 Datum and Grip Pin Setup]
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Set first and last backfence, then use a string
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{{Warning|...When setting long backfences be careful not to distort them when fixing the two anchoring points}}<br /></translate>
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{{Tuto Step
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|Step_Title=<translate>Channel Bar parallel with saw infeed backfences</translate>
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|Step_Content=<translate>Misses gripper by 1mm - should not touch
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Parallel all the way down
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Channel bar should be just over 1 bar - able to push profile to backfence
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{{Warning|...Too much pressure will cause the fence to distort}}<br /></translate>
 
}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Saw Fence Alignment</translate>
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|Step_Title=<translate>Saw Module Fence Alignment</translate>
 
|Step_Content=<translate>* Backfences aligned
 
|Step_Content=<translate>* Backfences aligned
 
* Front fences aligned
 
* Front fences aligned
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{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Infeed to saw module alignment</translate>
 
|Step_Title=<translate>Infeed to saw module alignment</translate>
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|Step_Content=<translate>* Saw module level
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|Step_Content=<translate>{{Dont|...Moving the saw is a major step, so double check your steps if this becomes necessary}}
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* Eject beds level and aligned
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* Backfence 0-1mm in front of infeed backfences
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*Saw module level
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* Beds 0-1mm above infeed rollers
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*Eject beds level and aligned
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*Backfence 0-1mm in front of saw infeed backfences
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*Beds 0-1mm above infeed rollers
  
 
</translate>
 
</translate>
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|Step_Title=<translate>Outfeed push bar alignment</translate>
 
|Step_Title=<translate>Outfeed push bar alignment</translate>
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|Step_Content=<translate>* Pusher bar is behind saw rear rollers
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|Step_Content=<translate>*Pusher bar is behind saw rear rollers
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* Pusher bar is straight</translate>
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*Pusher bar is straight</translate>
 
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{{Notes}}
 
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|Language=en
 
 
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{{Tuto Status
 
{{Tuto Status
 
|Complete=Draft
 
|Complete=Draft
 
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Version actuelle datée du 17 avril 2023 à 12:36

How to check and correct the alignment of a ZX5 machine

Auteur avatarGareth Green | Dernière modification 17/04/2023 par Gareth Green en cours de rédaction

Difficulté
Très difficile
Durée
2 jour(s)

How to check and correct the alignment of a ZX5 machine

Difficulté
Très difficile
Durée
2 jour(s)

Introduction

The ZX5 machine can be tricky to align as there are many adjustments designed into the table to offset manufacturing tolerances. This step by step guide follows the correct protocol to ensure the starting point and sequence of alignment is correct

Étape 1 - Ensure alignment of module A, B and C on machining centre side

  • Check backfence roller alignment to infeed
  • Check roller heights to infeed and outfeed

Étape 2 - Both Linear Beam check - straightness and level

  • Straightness of MH side with laser level
  • Levelness of MH side with carriage plate. Use the carriage plate to check X and Y levelling
  • Straightness of saw side with laser level
  • Levelness of saw side with carriage plate
  • Parallelism of hepco beams to each other with tape rule


Adjust to get this correct - adjust frames on floor if not parallel

Étape 3 - MH Outfeed Roller bed height adjustment to gripper base

  • Fixed distance 2-3mm
  • Has to be clear of transfer beams in the up position

Étape 4 - Saw Roller bed height adjustment to gripper base

  • Fixed distance 2-3mm
  • Has to be clear of transfer beams in the up position

Étape 5 - Popup Alignment MH side

  • Alignment of the popup ins on crank C, D, E to hepco
  • Using Hepco as datum, ensure they are parallel

Étape 6 - Grip jig alignment on MH side

Check with beam at the HOME position (outside machine) and beam in the OUT position (inside machine)

Check pressure - as low as possible

Check gripper gap so the switch is set up correctly ZX5 Datum and Grip Pin Setup

Étape 7 - Popup Alignment / Overlap Saw side

Use the linear rail as the datum


Étape 8 - Set backfence parallel to hepco and overlap with popup correct

Étape 9 - Grip jig alignment to backfence

Adjusting Gripper Y position to suit Jig

Grip pressure as low as possible

Check gripper gap so the switch is set up correctly ZX5 Datum and Grip Pin Setup

Set first and last backfence, then use a string

...When setting long backfences be careful not to distort them when fixing the two anchoring points

Étape 10 - Channel Bar parallel with saw infeed backfences

Misses gripper by 1mm - should not touch

Parallel all the way down

Channel bar should be just over 1 bar - able to push profile to backfence

...Too much pressure will cause the fence to distort

Étape 11 - Saw Module Fence Alignment

  • Backfences aligned
  • Front fences aligned
  • Back and front parallel

Étape 12 - Infeed to saw module alignment

...Moving the saw is a major step, so double check your steps if this becomes necessary
  • Saw module level
  • Eject beds level and aligned
  • Backfence 0-1mm in front of saw infeed backfences
  • Beds 0-1mm above infeed rollers

Étape 13 - Outfeed push bar alignment

  • Pusher bar is behind saw rear rollers
  • Pusher bar is straight

Commentaires

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