ZX5 Operator Training Guide : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
 
Ligne 4 : Ligne 4 :
 
|Tags=ZX5, Manual
 
|Tags=ZX5, Manual
 
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<translate>= Operator =
+
<translate>[https://stuga.dokit.app/wiki/Manual:WinMulti_Software_Operating_Guide Link to software guide]
  
== Walkaround and Identification ==
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==Walkaround and Identification==
  
=== Module A – Infeed ===
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===Module A – Infeed===
 
Laser measuring
 
Laser measuring
  
Ligne 15 : Ligne 15 :
 
Infeed Wheel
 
Infeed Wheel
  
=== Module B - Machining Centre ===
+
===Module B - Machining Centre===
 
Clamping rollers
 
Clamping rollers
  
Ligne 34 : Ligne 34 :
 
Toolbreak sensor
 
Toolbreak sensor
  
=== Module C - Outfeed ===
+
===Module C - Outfeed===
 
Function of gripper
 
Function of gripper
  
 
Load clear sensors
 
Load clear sensors
  
=== Module D – Transfer Table ===
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===Module D – Transfer Table===
 
Pop up system - sensor flaps and cylinders
 
Pop up system - sensor flaps and cylinders
  
Ligne 54 : Ligne 54 :
 
Extractor Filters
 
Extractor Filters
  
=== Module E – Saw Infeed ===
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===Module E – Saw Infeed===
 
Function of gripper
 
Function of gripper
  
Ligne 61 : Ligne 61 :
 
Side access door
 
Side access door
  
=== Module F – Saw ===
+
===Module F – Saw===
 
Opening Door
 
Opening Door
  
Ligne 70 : Ligne 70 :
 
Printer labels and loading
 
Printer labels and loading
  
== Control System ==
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==Control System==
 
Identification of Module Cabinets
 
Identification of Module Cabinets
  
Ligne 83 : Ligne 83 :
 
Ensuring connection to a mapped drive
 
Ensuring connection to a mapped drive
  
= Operation =
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=Operation=
  
== Switching On / Off ==
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==Switching On / Off==
 
Correct power on procedure
 
Correct power on procedure
  
 
Correct power off procedure
 
Correct power off procedure
  
== Desktop ==
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==Desktop==
 
Icons
 
Icons
  
 
Spanned screen - 2 monitors
 
Spanned screen - 2 monitors
  
== Loading Bars ==
+
==Loading Bars==
 
Identification and Orientation
 
Identification and Orientation
  
Ligne 110 : Ligne 110 :
 
Width measuring feature
 
Width measuring feature
  
== Work Queue ==
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==Work Queue==
 
Load batch onto work queue
 
Load batch onto work queue
  
Ligne 119 : Ligne 119 :
 
Reoptimisation options
 
Reoptimisation options
  
== Saw Queue ==
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==Saw Queue==
 
Function
 
Function
  
Ligne 128 : Ligne 128 :
 
Delete bar
 
Delete bar
  
== Unloading Work ==
+
==Unloading Work==
 
Printer Labels
 
Printer Labels
  
 
Changing Printer roll
 
Changing Printer roll
  
== Safety ==
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==Safety==
 
Location of Estops
 
Location of Estops
  
Ligne 140 : Ligne 140 :
 
Recognition of dangerous areas
 
Recognition of dangerous areas
  
== Common Faults and Recovery ==
+
==Common Faults and Recovery==
 
Two sides of machine - separate and dual alarms
 
Two sides of machine - separate and dual alarms
  
Ligne 163 : Ligne 163 :
 
Reporting Faults
 
Reporting Faults
  
== Operator Procedures ==
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==Operator Procedures==
 
Daily Maintenance Checklist
 
Daily Maintenance Checklist
  
Ligne 186 : Ligne 186 :
 
Printer: Width Calibration
 
Printer: Width Calibration
  
== Quality Checks ==
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==Quality Checks==
 
Ensuring Measuring Equipment is fit for purpose
 
Ensuring Measuring Equipment is fit for purpose
  
Ligne 205 : Ligne 205 :
 
Pos Test for x axis position
 
Pos Test for x axis position
  
== Advanced Procedures ==
+
==Advanced Procedures==
 
Manual Cuts
 
Manual Cuts
  

Version actuelle datée du 20 août 2020 à 17:04

Auteur avatarGareth Green | Dernière modification 20/08/2020 par Gareth Green en cours de rédaction

Link to software guide

Walkaround and Identification

Module A – Infeed

Laser measuring

Rear Offcut Array

Infeed Wheel

Module B - Machining Centre

Clamping rollers

Holding clamp

Width measuring

Datum Grip holes

Spindle function and double plunge

Spindle air lock

V notches and Blades

Tooling

Toolbreak sensor

Module C - Outfeed

Function of gripper

Load clear sensors

Module D – Transfer Table

Pop up system - sensor flaps and cylinders

Queue up system

Resetting Transfer table bars

Transfer disable switch

Extraction Entry Doors

Extractor bags

Extractor Filters

Module E – Saw Infeed

Function of gripper

Restarting after blockage

Side access door

Module F – Saw

Opening Door

Zero speed detection

Clamp height adjustment

Printer labels and loading

Control System

Identification of Module Cabinets

Overload Switches on Machining Side

Overload Fuses on Saw side

Stop and Emergency Stop function

Windows 10 Updates - do not switch off during automatic updates

Ensuring connection to a mapped drive

Operation

Switching On / Off

Correct power on procedure

Correct power off procedure

Desktop

Icons

Spanned screen - 2 monitors

Loading Bars

Identification and Orientation

Bar Quantity

Colour identification and picker

Foiled and Coloured bar loading

Piece Counter

Timing Prediction

Width measuring feature

Work Queue

Load batch onto work queue

Deleting / Reorder batches in work queue

Pause / Fastforward Profiles

Reoptimisation options

Saw Queue

Function

Checking transfer table matches

Recovering bar

Delete bar

Unloading Work

Printer Labels

Changing Printer roll

Safety

Location of Estops

Location Of Guard Switches

Recognition of dangerous areas

Common Faults and Recovery

Two sides of machine - separate and dual alarms

Hard reset and Soft reset

Bars doubled up on infeed

Bars doubled up on transfer

Eject not out / home

Saw Cut not up / home

Common areas for missing pieces and offcuts

Restarting machining side after fault - part cut bar

Restarting saw side after fault - part cut bar

Broken Tool

Reporting Faults

Operator Procedures

Daily Maintenance Checklist

Weekly Maintenance Checklist

Identifying need and changing Saw Blade

Identifying need and changing Spindle Cutters and Spindle Menu

Changing Extraction Bags

Changing Extraction Filters

Create backup to external drive

Datum Test

Pos test

Printer: Loading labels

Printer: Width Calibration

Quality Checks

Ensuring Measuring Equipment is fit for purpose

Measuring Length correctly

Measuring operation position

Profile Width measurement - Z profiles

Arrow head position Measurement

V notch Depth

Y notch depth

Datum Test

Pos Test for x axis position

Advanced Procedures

Manual Cuts

Service Tab - Inputs and Outputs

Service Tab - Drives

Commentaires

Draft