Difference between revisions of "R0015343 Waste Guidance Installation"

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Mark positions for mounting holes and remove end plate</translate>
 
Mark positions for mounting holes and remove end plate</translate>
 
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Photos and details of this please  
 
Photos and details of this please  
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<u>'''Drill off cable tie bases for motor cable'''</u>  
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<u>'''Drill off cable tie bases for motor cable'''</u></translate>
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Provide all details to enable ECR generation</translate>
 
 
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Ecr raised to add rivnut to drawing 18/12/23</translate>
 
Ecr raised to add rivnut to drawing 18/12/23</translate>
 
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|Step_Content=<translate>When positioning swarf funnel, it is vital that it does not contact the conveyor belt . Please ensure it is set so there is no contact between the two</translate>
 
|Step_Content=<translate>When positioning swarf funnel, it is vital that it does not contact the conveyor belt . Please ensure it is set so there is no contact between the two</translate>
 
|Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
 
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Secure with M6 cap heads and washers  
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Secure with M6 cap heads and washers</translate>
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Picture required for correct setting position of funnel</translate>
 
 
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Revision as of 09:18, 5 June 2024

Installation details of waste guidance

Author avatarGareth Green | Last edit 5/09/2024 by Gareth Green being drafted

Difficulty
Medium
Duration
2 hour(s)

Installation details of waste guidance

Difficulty
Medium
Duration
2 hour(s)

Introduction

Tools Required


Standard hex key set

Standard spanner set

Standard HSS drill set

Standard tap set


Parts Required


D0001967 Conveyor End Plate x 1

D0001970 Swarf Funnel Support x 2

D0005616 Conveyor Swarf Funnel x 1

D0010843 Conveyor Deflector Plate x 1

M0000031 Panel Edging Strip; 9 x 6mm (consumable stock )

R0015344 Bench Assemble Conveyor Parts


Step 1 - Unless otherwise stated

Use Loctite 243 on all fasteners

Use Loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised

R0015086 Assemble Pneumatics on to electrical cabinet loctite 243.png



Step 2 - Please note

Drive motor must be removed to allow access to fit side sheets


1 locking grubscrew must be slackened to allow drive motor to be removed.


Ensure drive motor is refitted after installation of waste guidance sheets

R0015338 Bench Assemble Serial Plate caution.png



Step 3 - Fit Radius side sheets

fit 2 off radius side sheets as shown


Secure using m5 slim D nuts , M5 x 10 socket caps and M5 A form washers


Position as shown 5mm from edge frame

R0015343 Waste Guidance Installation Screenshot 2023-10-31 140057.png
R0015343 Waste Guidance Installation Screenshot 2023-10-31 140102 - Copy.png

R0015343 Waste Guidance Installation Screenshot 2023-12-18 160125.png

Step 4 - Fit side sheets

Fit 4 off side sheet as shown


Secure using m5 slim D nuts , M5 x 10 socket caps and M5 A form washers


At position shown, Use 2 off M5 x 10button heads for clearance when motor fitted

R0015343 Waste Guidance Installation Screenshot 2023-10-31 140345 - Copy.png

R0015343 Waste Guidance Installation Screenshot 2023-12-18 160125.png


Step 5 - Fit deflector

...Ensure holes if drilled by hand are sufficiently deburred and free of sharp edges on both sides

Drill and fit deflector as shown

Ensure deflector is mounted at a height that clearance is present between conveyor belt and deflector


Provide details to enable ecr to be raised to add mounting holes

R0015343 Waste Guidance Installation Screenshot 2023-12-18 154656.png

R0015343 Waste Guidance Installation Screenshot 2023-12-18 160111.png


Step 6 - Position end plate

Position conveyor end plate as shown


Ensure end plate does not touch belt. Needs to be 3mm higher than belt face


Mark positions for mounting holes and remove end plate

R0015343 Waste Guidance Installation Screenshot 2023-10-31 140605.png



Step 7 - Drill end plate

Drill M6 clearance holes at marked points

Photos and details of this please Drill off cable tie bases for motor cable

R0015343 Waste Guidance Installation Screenshot 2023-10-31 145826.png
R0015343 Waste Guidance Installation Screenshot 2024-06-05 091159.png
R0015343 Waste Guidance Installation Screenshot 2024-06-05 091308.png

Step 8 - Fit end plate

Ensure button head M6 fasteners are used backed with M6 dome nuts

R0015343 Waste Guidance Installation Screenshot 2023-10-31 140605.png


Step 9 - Fit edging strip

Fit edging strip to top faces


please detail

R0015343 Waste Guidance Installation Screenshot 2023-10-31 135102.png
R0015343 Waste Guidance Installation Screenshot 2023-12-18 160419.png
R0015343 Waste Guidance Installation Screenshot 2023-12-18 160414.png


Step 10 - Fit lower swarf funnel brackets

Pictures Required


Secure with 4 off M5 x 10 socket caps and M5 A form washers

R0015343 Waste Guidance Installation Screenshot 2023-10-31 150141.png
R0015343 Waste Guidance Installation Screenshot 2023-10-31 150131.png
R0015343 Waste Guidance Installation Screenshot 2024-06-05 091357.png
R0015343 Waste Guidance Installation Screenshot 2024-06-05 091600.png

Step 11 - Add riv nuts

Add 2 off m6 rivnuts to swarf funnel pre drilled holes


Ecr raised to add rivnut to drawing 18/12/23

R0015343 Waste Guidance Installation Screenshot 2023-10-31 150250.png



Step 12 - Important

When positioning swarf funnel, it is vital that it does not contact the conveyor belt . Please ensure it is set so there is no contact between the two

R0015338 Bench Assemble Serial Plate caution.png
R0015343 Waste Guidance Installation Screenshot 2024-06-05 091718.png


Step 13 - Fit swarf funnel

Fit swarf funnel to conveyor brackets


Secure with M6 cap heads and washers

R0015343 Waste Guidance Installation Screenshot 2023-10-31 150346.png
R0015343 Waste Guidance Installation Screenshot 2024-06-05 091718.png


Step 14 - Drill and pin

Details and pictures Required


Drill and pin funnel in position with 2 off 3 mm spiral pins

R0015343 Waste Guidance Installation Screenshot 2023-10-31 150346.png
ZX5 Production R0015122 Module A to R0015139 Module B alignment photorequired.png


Step 15 - Check all fasteners

Check all fasteners are finalised and marked


Ensure all settings have been finalised

R0000711 Rotary Base Assembly quality-assurance-testing.png



Comments

Draft

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