R0015330 Fit 1st stage Ejector and Level Base : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
(Page créée avec « {{Tuto Details |Description=<translate>Alignment details for base and 1st stage ejector</translate> |Categories=Production |Difficulty=Hard |Duration=2 |Duration-type=hour... »)
 
 
(4 révisions intermédiaires par le même utilisateur non affichées)
Ligne 1 : Ligne 1 :
 
{{Tuto Details
 
{{Tuto Details
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|Main_Picture=R0015330_Fit_1st_stage_Ejector_and_Level_Base_Screenshot_2023-10-20_115525.png
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|Description=<translate>Alignment details for base and 1st stage ejector</translate>
 
|Description=<translate>Alignment details for base and 1st stage ejector</translate>
 
|Categories=Production
 
|Categories=Production
 
|Difficulty=Hard
 
|Difficulty=Hard
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|Duration=2
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|Duration=4
 
|Duration-type=hour(s)
 
|Duration-type=hour(s)
 
}}
 
}}
 
{{Introduction
 
{{Introduction
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|Introduction=<translate></translate>
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|Introduction=<translate>'''<u>Tools Required</u>'''
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Standard hex key set
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300mm engineers level
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Copper /hide hammer
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'''<u>Parts Required</u>'''
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D0004014 Ejector Tie Bar x 2
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D0004328 Rod Base (5303) x 1
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H0004629 Shaft 20mm: 754 Ejector x 2
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R0000570B Bench Assemble 1st stage Ejector and Level Base x 1</translate>
 
}}
 
}}
 
{{Materials}}
 
{{Materials}}
 
{{EPI}}
 
{{EPI}}
 
{{Tuto Step
 
{{Tuto Step
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|Step_Title=<translate></translate>
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|Step_Title=<translate>Unless otherwise stated</translate>
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|Step_Content=<translate></translate>
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|Step_Content=<translate>All bolts to have Loctite 243 adhesive applied unless otherwise stated
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All Threaded Pneumatic connections to have Loctite 570 applied
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All bolts to be pen marked once adhesive applied and correct tension added</translate>
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|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
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}}
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{{Tuto Step
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|Step_Title=<translate>M6 rivnuts</translate>
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|Step_Content=<translate>Check frame has M6 rivnuts installed
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If not present install with riv nut applicator
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Riv nuts must be flush with box section face</translate>
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|Step_Picture_00=R0008013_Clacker_assembly_quality.png
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|Step_Picture_01=R0015330_Fit_1st_stage_Ejector_and_Level_Base_Screenshot_2023-11-14_152959.png
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}}
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{{Tuto Step
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|Step_Title=<translate>Attach eject support</translate>
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|Step_Content=<translate>1  Grease eject support blocks
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2 Assemble with pre built support block
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3 Fix to frame with  M6 x 60 socket caps . Do not use adhesive at this point
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4 Check for smooth operation</translate>
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}}
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{{Tuto Step
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|Step_Title=<translate>Attach Rod base</translate>
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|Step_Content=<translate>1 Clean shafts with Fe solvent
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2 Insert shafts into rod base as shown , orientate dimples on shafts as shown in relation to rod base holes
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3 Fix to eject support post as shown using M8 x 80 socket caps 4 off. Do not use adhesive</translate>
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|Step_Picture_00=R0015330_Fit_1st_stage_Ejector_and_Level_Base_Screenshot_2023-10-20_121044.png
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|Step_Picture_03=R0015330_Fit_1st_stage_Ejector_and_Level_Base_Screenshot_2023-11-14_153509.png
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}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Fit eject bearing blocks</translate>
 +
|Step_Content=<translate>Fit pre built bearing blocks to eject shafts
 +
 
 +
 
 +
Ensure correct orientation as shown</translate>
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|Step_Picture_00=R0015330_Fit_1st_stage_Ejector_and_Level_Base_Screenshot_2023-10-20_121031.png
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|Step_Picture_01=R0015330_Fit_1st_stage_Ejector_and_Level_Base_Screenshot_2023-11-14_153855.png
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 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>position eject shafts</translate>
 +
|Step_Content=<translate>1 slide lower shaft into eject support block as shown , ensuring dimple aligned with M8 hole in rod base
 +
 
 +
2 Slide into position upper shaft ensuring dimple in shaft is aligned with rod base M8 hole
 +
 
 +
 
 +
3 Add 2 off M8 x 16 kcp grubscrews to captivate shafts into rod base.  Use loctite 243 on grubscrews
 +
 
 +
 
 +
4 Apply medium pressure to fixings in rod base
 +
 
 +
 
 +
5  Add 2 off M8 20 kcp grubscrews to eject support under light tension. Do not add adhesive</translate>
 +
|Step_Picture_00=R0015330_Fit_1st_stage_Ejector_and_Level_Base_Screenshot_2023-10-20_121527.png
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{{Tuto Step
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|Step_Title=<translate>Level base</translate>
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|Step_Content=<translate>1 Use engineers level at indicated points to set base level. Use marker pen to outline level positions, so consistent point is used each time the level is moved to a new position 
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2 Adjust using jacking screws on support brackets
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3 Ensure all 3 indicated points are set level</translate>
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|Step_Picture_02=R0015330_Fit_1st_stage_Ejector_and_Level_Base_Screenshot_2023-11-14_154912.png
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|Step_Picture_03=R0015330_Fit_1st_stage_Ejector_and_Level_Base_Screenshot_2023-11-14_155119.png
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|Step_Picture_03_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":519,"height":627,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.16,"scaleY":1.16,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/5/5c/R0015330_Fit_1st_stage_Ejector_and_Level_Base_Screenshot_2023-11-14_155119.png","filters":[]},{"type":"wfnumberedbullet","version":"2.4.6","originX":"left","originY":"top","left":322,"top":353,"width":25,"height":25,"fill":"rgb(0,0,0)","stroke":"#FF0000","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"objects":[{"type":"circle","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":24,"height":24,"fill":"#FF0000","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":12,"startAngle":0,"endAngle":6.283185307179586},{"type":"text","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":7.79,"height":15.82,"fill":"rgba(255,255,255,255)","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"2","fontSize":14,"fontWeight":"normal","fontFamily":"arial","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"styles":{} }],"number":2}],"height":725,"width":600}
 +
|Step_Picture_04=R0015330_Fit_1st_stage_Ejector_and_Level_Base_Screenshot_2023-11-14_155104.png
 +
|Step_Picture_05=R0015330_Fit_1st_stage_Ejector_and_Level_Base_Screenshot_2023-11-14_155115.png
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Check end plate level</translate>
 +
|Step_Content=<translate>End block level should  be checked for level and adjusted to be correct</translate>
 +
|Step_Picture_00=R0015330_Fit_1st_stage_Ejector_and_Level_Base_Screenshot_2023-10-20_120932.png
 +
|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":1014,"height":808,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.59,"scaleY":0.59,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/9/92/R0015330_Fit_1st_stage_Ejector_and_Level_Base_Screenshot_2023-10-20_120932.png","filters":[]},{"type":"wfline","version":"2.4.6","originX":"center","originY":"center","left":61.5,"top":165,"width":75,"height":30,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":4,"strokeDashArray":null,"strokeLineCap":"round","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"x1":-37.5,"x2":37.5,"y1":15,"y2":-15},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":24,"top":180,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":99,"top":150,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586}],"height":478,"width":600}
 +
|Step_Picture_01=R0015330_Fit_1st_stage_Ejector_and_Level_Base_Screenshot_2023-11-14_155436.png
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Level eject shafts</translate>
 +
|Step_Content=<translate>1 Use engineers level to check level of eject assembly at 3 points of movement. 
 +
 
 +
 
 +
2 Adjust base evenly to maintain base level , to adjust eject shafts level
 +
 
 +
3 Once correct height of base is achieved to set eject shafts level, and a discrepancy is noticeable on level of eject shafts at 3 positions , recheck previous step for being set level</translate>
 +
|Step_Picture_00=R0015330_Fit_1st_stage_Ejector_and_Level_Base_Screenshot_2023-10-20_121527.png
 +
|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":1083,"height":815,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.55,"scaleY":0.55,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/8/8a/R0015330_Fit_1st_stage_Ejector_and_Level_Base_Screenshot_2023-10-20_121527.png","filters":[]},{"type":"wfline","version":"2.4.6","originX":"center","originY":"center","left":277,"top":100,"width":96,"height":36,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":4,"strokeDashArray":null,"strokeLineCap":"round","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"x1":-48,"x2":48,"y1":18,"y2":-18},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":229,"top":118,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":325,"top":82,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":120,"top":120,"width":80.06,"height":153.68,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"Adjust base height to correct indicated level ","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":452,"width":600}
 +
|Step_Picture_01=R0015330_Fit_1st_stage_Ejector_and_Level_Base_Screenshot_2023-11-14_155322.png
 +
|Step_Picture_02=R0015330_Fit_1st_stage_Ejector_and_Level_Base_Screenshot_2023-11-14_155436.png
 +
|Step_Picture_03=R0015330_Fit_1st_stage_Ejector_and_Level_Base_Screenshot_2023-11-14_155322.png
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Finalise Grubscrews</translate>
 +
|Step_Content=<translate>Finalise grubscrews in support block indivdually</translate>
 +
|Step_Picture_00=R0015330_Fit_1st_stage_Ejector_and_Level_Base_Screenshot_2023-11-14_154125.png
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Fit ejector tie bars</translate>
 +
|Step_Content=<translate>Fit ejector tie bars to ejector bearing blocks, using 8 off M6 x 25 set bolts and A form washers . Only apply light tension and do not use adhesive</translate>
 +
|Step_Picture_00=R0015330_Fit_1st_stage_Ejector_and_Level_Base_Screenshot_2023-10-20_120932.png
 +
|Step_Picture_01=R0015330_Fit_1st_stage_Ejector_and_Level_Base_Screenshot_2023-11-14_155916.png
 +
|Step_Picture_02=R0015330_Fit_1st_stage_Ejector_and_Level_Base_Screenshot_2023-11-14_155920.png
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Finalise position of base Point 1</translate>
 +
|Step_Content=<translate>Adjusting brackets should be removed individually  once all settings are complete
 +
 
 +
 
 +
1  Place level on base on marked points to use to identify if base moves position when final tension to holding bolts is added
 +
 
 +
2 Add final tension to fitted M8 socket cap
 +
 
 +
3 Remove Support bracket
 +
 
 +
4 Adjust level if moved. Use copper hammer to impact shaft in direction required to adjust level
 +
 
 +
5 Add and finalise M8  socket cap with same washer configuration as previous fitted M8
 +
 
 +
6 Remove first M8 fastener, add Loctite 243 and add final tension
 +
 
 +
7 Adjust height again using step 4  if level indicates movement has occurred when fitting second fastener</translate>
 +
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{{Tuto Step
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|Step_Title=<translate>Finalise position of base Point 2</translate>
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|Step_Content=<translate>Repeat step 11 at these points</translate>
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 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Finalise position of base Point 2</translate>
 +
|Step_Content=<translate>Repeat step 11 at these points</translate>
 +
|Step_Picture_00=R0015330_Fit_1st_stage_Ejector_and_Level_Base_Screenshot_2023-11-14_161110.png
 +
|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":747,"height":568,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.8,"scaleY":0.8,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/d/d2/R0015330_Fit_1st_stage_Ejector_and_Level_Base_Screenshot_2023-11-14_161110.png","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":203.54,"top":80.54,"width":67.2,"height":67.2,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":33.59844500830933,"ry":33.59844500830933},{"type":"wfline","version":"2.4.6","originX":"center","originY":"center","left":319.5,"top":111,"width":93,"height":22,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":4,"strokeDashArray":null,"strokeLineCap":"round","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"x1":-46.5,"x2":46.5,"y1":-11,"y2":11},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":273,"top":100,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":366,"top":122,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfarrow2line","version":"2.4.6","originX":"center","originY":"center","left":356.5,"top":79,"width":91,"height":40,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":4,"strokeDashArray":null,"strokeLineCap":"round","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"x1":45.5,"x2":-45.5,"y1":-20,"y2":20,"x2a":-23.971522191634897,"y2a":19.275677382148466,"x2b":-30.409945461426332,"y2b":4.628264443372954},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":402,"top":59,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":311,"top":99,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":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 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Finalise position of base Point 2</translate>
 +
|Step_Content=<translate>Repeat step 11 at these points</translate>
 +
|Step_Picture_00=R0015330_Fit_1st_stage_Ejector_and_Level_Base_Screenshot_2023-11-14_161110.png
 +
|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":747,"height":568,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.8,"scaleY":0.8,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/d/d2/R0015330_Fit_1st_stage_Ejector_and_Level_Base_Screenshot_2023-11-14_161110.png","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":111.03,"top":218.03,"width":66.22,"height":66.22,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":33.110429633586335,"ry":33.110429633586335},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":106.66,"top":304.53,"width":93.87,"height":22.6,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.72,"scaleY":1.72,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"Position 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 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Check all settings</translate>
 +
|Step_Content=<translate>Recheck all previous settings stated in this procedure, and ensure all have met and retained specified settings
 +
 
 +
 
 +
Supervisor sign off required</translate>
 +
|Step_Picture_00=R0008013_Clacker_assembly_quality.png
 
}}
 
}}
 
{{Notes}}
 
{{Notes}}
 
{{PageLang
 
{{PageLang
 +
|Language=en
 
|SourceLanguage=none
 
|SourceLanguage=none
 
|IsTranslation=0
 
|IsTranslation=0
−
|Language=en
 
 
}}
 
}}
 
{{Tuto Status
 
{{Tuto Status
 
|Complete=Draft
 
|Complete=Draft
 
}}
 
}}

Version actuelle datée du 16 février 2024 à 13:45

Alignment details for base and 1st stage ejector

Auteur avatarGareth Green | Dernière modification 16/02/2024 par Gareth Green en cours de rédaction

Difficulté
Difficile
Durée
4 heure(s)

Alignment details for base and 1st stage ejector

Difficulté
Difficile
Durée
4 heure(s)

Introduction

Tools Required


Standard hex key set

300mm engineers level

Copper /hide hammer

Parts Required


D0004014 Ejector Tie Bar x 2

D0004328 Rod Base (5303) x 1

H0004629 Shaft 20mm: 754 Ejector x 2

R0000570B Bench Assemble 1st stage Ejector and Level Base x 1

Étape 1 - Unless otherwise stated

All bolts to have Loctite 243 adhesive applied unless otherwise stated

All Threaded Pneumatic connections to have Loctite 570 applied

All bolts to be pen marked once adhesive applied and correct tension added

R0015086 Assemble Pneumatics on to electrical cabinet loctite 243.png



Étape 2 - M6 rivnuts

Check frame has M6 rivnuts installed


If not present install with riv nut applicator


Riv nuts must be flush with box section face

R0008013 Clacker assembly quality.png


Étape 3 - Attach eject support

1 Grease eject support blocks


2 Assemble with pre built support block


3 Fix to frame with M6 x 60 socket caps . Do not use adhesive at this point


4 Check for smooth operation

R0015330 Fit 1st stage Ejector and Level Base Screenshot 2023-10-20 121058.png

Étape 4 - Attach Rod base

1 Clean shafts with Fe solvent


2 Insert shafts into rod base as shown , orientate dimples on shafts as shown in relation to rod base holes


3 Fix to eject support post as shown using M8 x 80 socket caps 4 off. Do not use adhesive

R0015330 Fit 1st stage Ejector and Level Base Screenshot 2023-10-20 121044.png

Étape 5 - Fit eject bearing blocks

Fit pre built bearing blocks to eject shafts


Ensure correct orientation as shown

R0015330 Fit 1st stage Ejector and Level Base Screenshot 2023-10-20 121031.png


Étape 6 - position eject shafts

1 slide lower shaft into eject support block as shown , ensuring dimple aligned with M8 hole in rod base

2 Slide into position upper shaft ensuring dimple in shaft is aligned with rod base M8 hole


3 Add 2 off M8 x 16 kcp grubscrews to captivate shafts into rod base. Use loctite 243 on grubscrews


4 Apply medium pressure to fixings in rod base


5 Add 2 off M8 20 kcp grubscrews to eject support under light tension. Do not add adhesive

R0015330 Fit 1st stage Ejector and Level Base Screenshot 2023-10-20 121527.png

Étape 7 - Level base

1 Use engineers level at indicated points to set base level. Use marker pen to outline level positions, so consistent point is used each time the level is moved to a new position


2 Adjust using jacking screws on support brackets

3 Ensure all 3 indicated points are set level

R0015330 Fit 1st stage Ejector and Level Base Screenshot 2023-11-14 155104.png

Étape 8 - Check end plate level

End block level should be checked for level and adjusted to be correct

R0015330 Fit 1st stage Ejector and Level Base Screenshot 2023-11-14 155436.png


Étape 9 - Level eject shafts

1 Use engineers level to check level of eject assembly at 3 points of movement.


2 Adjust base evenly to maintain base level , to adjust eject shafts level

3 Once correct height of base is achieved to set eject shafts level, and a discrepancy is noticeable on level of eject shafts at 3 positions , recheck previous step for being set level

R0015330 Fit 1st stage Ejector and Level Base Screenshot 2023-11-14 155322.png
R0015330 Fit 1st stage Ejector and Level Base Screenshot 2023-11-14 155436.png
R0015330 Fit 1st stage Ejector and Level Base Screenshot 2023-11-14 155322.png

Étape 10 - Finalise Grubscrews

Finalise grubscrews in support block indivdually

R0015330 Fit 1st stage Ejector and Level Base Screenshot 2023-11-14 154125.png



Étape 11 - Fit ejector tie bars

Fit ejector tie bars to ejector bearing blocks, using 8 off M6 x 25 set bolts and A form washers . Only apply light tension and do not use adhesive

R0015330 Fit 1st stage Ejector and Level Base Screenshot 2023-10-20 120932.png
R0015330 Fit 1st stage Ejector and Level Base Screenshot 2023-11-14 155916.png
R0015330 Fit 1st stage Ejector and Level Base Screenshot 2023-11-14 155920.png


Étape 12 - Finalise position of base Point 1

Adjusting brackets should be removed individually once all settings are complete


1 Place level on base on marked points to use to identify if base moves position when final tension to holding bolts is added

2 Add final tension to fitted M8 socket cap

3 Remove Support bracket

4 Adjust level if moved. Use copper hammer to impact shaft in direction required to adjust level

5 Add and finalise M8 socket cap with same washer configuration as previous fitted M8

6 Remove first M8 fastener, add Loctite 243 and add final tension

7 Adjust height again using step 4 if level indicates movement has occurred when fitting second fastener

Étape 13 - Finalise position of base Point 2

Repeat step 11 at these points



Étape 14 - Finalise position of base Point 2

Repeat step 11 at these points



Étape 15 - Finalise position of base Point 2

Repeat step 11 at these points



Étape 16 - Check all settings

Recheck all previous settings stated in this procedure, and ensure all have met and retained specified settings


Supervisor sign off required

R0008013 Clacker assembly quality.png



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