R0015245 Module C support arm alignment : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
Ligne 9 : Ligne 9 :
 
}}
 
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{{Introduction
 
{{Introduction
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|Introduction=<translate>procedure for correct alignment of mounting sections to main frame, and relative setting of load arms  
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|Introduction=<translate>Procedure for correct alignment of mounting sections to main frame, and relative setting of load arms  
  
  
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parts required
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Parts required
  
  
Ligne 19 : Ligne 19 :
 
D0015039B 1 off
 
D0015039B 1 off
  
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D0015257  1 off</translate>
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D0015257  1 off
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D0015037B 1 off
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D0015038B 1 off
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D0015039B 1 off
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D0015552 9 off
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D0015592 18 off
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<br /></translate>
 
}}
 
}}
 
{{Materials}}
 
{{Materials}}
Ligne 105 : Ligne 117 :
 
3  Clean drilled areas  of swarf and cutting  fluid</translate>
 
3  Clean drilled areas  of swarf and cutting  fluid</translate>
 
|Step_Picture_00=Zx5_Module_C_and_E_support_arm_alignment_roll_pin.jpg
 
|Step_Picture_00=Zx5_Module_C_and_E_support_arm_alignment_roll_pin.jpg
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}}
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{{Tuto Step
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|Step_Title=<translate>Mount support channels</translate>
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|Step_Content=<translate>1 Mount support channels to frame using m10 set bolts and m10 A form washers
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Do not add adhesive at this point to fixings
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2 Set all sections  mid slot as per picture
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3 Slightly tension bolts to hold in place</translate>
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}}
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{{Tuto Step
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|Step_Title=<translate>Mount Support arms to frame</translate>
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|Step_Content=<translate>1 Support arm as shown in detail
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2 Use 8mm x 25mm spiral spin  to locate arm on mounting face
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Use m10 cap heads with no washers to fix arm to mounting face
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Use Loctite 243 to fix m10's and loosely secure arm to mounting face
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3  Adjust arm for level on X axis by using the indicated face to check level with an engineers level
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4 Tighten m10  cap heads to lock x axis position on arm and then ink mark bolts as finished
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5  Adjust arm for level on Y axis. Use jack on pedestal  to adjust height. Use engineers level on indicated point to check level</translate>
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|Step_Picture_00=Zx5_Module_C_and_E_support_arm_alignment_Screenshot_2023-03-14_124521.png
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}}
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{{Tuto Step
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|Step_Title=<translate>Add support brace to Arm</translate>
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|Step_Content=<translate>1 Add brace to arm as indicted > bottom hole will need drilling into main frame to secure . Drill and tap M6.  Position bottom of bracket to dimension shown
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2 Repeat Step 8 to mount next arm onto frame. 
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3 The bottom  position of the support brace is determined by the previous arm.
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Measure Top pitch and replicate below
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<br /></translate>
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{{Tuto Step
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|Step_Title=<translate>Repeat step 8 and 9</translate>
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|Step_Content=<translate>Repeat step 8 and 9 to complete the mounting of the support arms
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Leave the pedestal as support under beams 8 and 9
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<br /></translate>
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}}
 +
{{Tuto Step
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|Step_Title=<translate>Arm alignment</translate>
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|Step_Content=<translate>use following dokit for alignment
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[[Alignment guide using wire line]]
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Version du 14 mars 2023 à 16:47

Alignment of loading arm assembly

Auteur avatarGareth Green | Dernière modification 3/04/2024 par Gareth Green en cours de rédaction

Difficulté
Moyen
Durée
8 heure(s)

Alignment of loading arm assembly

Difficulté
Moyen
Durée
8 heure(s)

Introduction

Procedure for correct alignment of mounting sections to main frame, and relative setting of load arms


Parts required


D0015038B 1 off

D0015039B 1 off

D0015257 1 off

D0015037B 1 off

D0015038B 1 off

D0015039B 1 off

D0015552 9 off

D0015592 18 off


Étape 1 - Fitting of Mounting Channel 3

...Check with supervisor for correct handing and orientation of module and parts before commencing fitting
1 Fit mounting channels to frame using m12 Set bolts and A form washers.

Do not add adhesive to bolts at this stage . Do not tension bolts.

2 Set the first mounting channel to the middle of the adjustment slot at the extreme end of the frame

3 Place 2 meter straight edge between indicated points , and raise or lower point b to bring straight edge level with engineers level

4 Tighten bolts to hold in place

Étape 2 - Fitting of Mounting channel 2

1 Move channel 2 section up or down to copy height of adjacent channel 3. Use the tabs as the reference points

2 Use 2 meter straight edge and level between points indicated

Move channel 2 at the end indicated, to give a level reading

3 Tighten bolts to hold in place



Étape 3 - Fitting of mounting channel 1

1 Move channel 1 section up or down to copy height of adjacent channel 2. Use the tabs as the reference points

2 Use 2 meter straight edge and level between points indicated

Move channel 1 at the end indicated, to give a level reading

3 Tighten bolts to hold in place

Zx5 Module C and E support arm alignment Screenshot 2023-03-14 112343.png


Étape 4 - Quality Check Required

Once at this stage with mounting channels being set in position, a quality check is required from a Supervisor.

Zx5 Module C and E support arm alignment quality-assurance-testing.png



Étape 5 - Finalising Fixings

1 Remove Set bolt

2 Add adhesive Loctite 243 to bolt.

3 Refit and tighten

4 Mark head with ink to show completion of fixing

5 Repeat for all M12 fixings holding on mounting sections 1,2 and 3

Zx5 Module C and E support arm alignment 3-iso 4017.jpg



Étape 6 - Dowel in Position

1 Drill 8mm Diameter holes in all roll pin holes situated between previous tightened m12 bolts ( 19 off in total reference detail 1 )


2 Insert 8mm x 24mm spiral pins to 8mm holes


3 Clean drilled areas of swarf and cutting fluid

Zx5 Module C and E support arm alignment roll pin.jpg



Étape 7 - Mount support channels

1 Mount support channels to frame using m10 set bolts and m10 A form washers

Do not add adhesive at this point to fixings

2 Set all sections mid slot as per picture

3 Slightly tension bolts to hold in place


Étape 8 - Mount Support arms to frame

1 Support arm as shown in detail

2 Use 8mm x 25mm spiral spin to locate arm on mounting face

Use m10 cap heads with no washers to fix arm to mounting face

Use Loctite 243 to fix m10's and loosely secure arm to mounting face

3 Adjust arm for level on X axis by using the indicated face to check level with an engineers level

4 Tighten m10 cap heads to lock x axis position on arm and then ink mark bolts as finished

5 Adjust arm for level on Y axis. Use jack on pedestal to adjust height. Use engineers level on indicated point to check level

Zx5 Module C and E support arm alignment Screenshot 2023-03-14 124521.png
Zx5 Module C and E support arm alignment Screenshot 2023-03-14 124617.png

Étape 9 - Add support brace to Arm

1 Add brace to arm as indicted > bottom hole will need drilling into main frame to secure . Drill and tap M6. Position bottom of bracket to dimension shown

2 Repeat Step 8 to mount next arm onto frame.

3 The bottom position of the support brace is determined by the previous arm.

Measure Top pitch and replicate below


Étape 10 - Repeat step 8 and 9

Repeat step 8 and 9 to complete the mounting of the support arms

Leave the pedestal as support under beams 8 and 9




Étape 11 - Arm alignment

use following dokit for alignment


Alignment guide using wire line


Use support arms 1 and 2 as fixed datum points. The mounting section these are bolted to should be in the middle of their slot adjustment wise.



Étape 12 -

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