R0015087 Pneumatic Connections : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
(Page créée avec « {{Tuto Details |Description=<translate>Instructions to install pneumatic connections to main frame</translate> |Categories=Production |Difficulty=Medium |Duration=8 |Durat... »)
 
 
(10 révisions intermédiaires par le même utilisateur non affichées)
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{{Tuto Details
 
{{Tuto Details
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|Main_Picture=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-11-02_074048.png
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|Main_Picture_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":26,"top":-37,"width":126,"height":119,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":4.68,"scaleY":4.68,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/4/4e/R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-11-02_074048.png","filters":[]}],"height":450.4109589041096,"width":600}
 
|Description=<translate>Instructions to install pneumatic connections to main frame</translate>
 
|Description=<translate>Instructions to install pneumatic connections to main frame</translate>
 
|Categories=Production
 
|Categories=Production
Ligne 7 : Ligne 9 :
 
}}
 
}}
 
{{Introduction
 
{{Introduction
|Introduction=<translate></translate>
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|Introduction=<translate>'''<u>Tools require</u>'''
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 +
 
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Pipe cutters
 +
 
 +
Number identification
 +
 
 +
Flush cutters
 +
 
 +
 
 +
'''<u>Parts required</u>'''
 +
 
 +
 
 +
P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 8
 +
 
 +
P0000160 Fitting: Flow Controller In Line 6mm x 2
 +
 
 +
P0000551 6mm inline Quick Exhaust Fitting x 7
 +
 
 +
P0001008 Regulator: ARG20 0 - 8.5 Bar c/w Gauge  x1
 +
 
 +
P0001022 Regulator Bracket: to suit P0001008 x 1
 +
 
 +
A0000343 energy chain x 1
 +
 
 +
A0000344 energy chain bracket set  x 1
 +
 
 +
D0015577 Fixed energy chain bracket x 1
 +
 
 +
P0001030 6mm compact tee x  12
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 +
<br /></translate>
 
}}
 
}}
 
{{Materials}}
 
{{Materials}}
 
{{EPI}}
 
{{EPI}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate></translate>
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|Step_Title=<translate>Unless otherwise stated</translate>
|Step_Content=<translate></translate>
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|Step_Content=<translate>All bolts to have Loctite 243 adhesive applied unless otherwise stated
 +
 
 +
All Threaded Pneumatic connections to have Loctite 570 applied
 +
 
 +
All bolts to be pen marked once adhesive applied and correct tension added</translate>
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|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate></translate>
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|Step_Title=<translate>mount pneumatic rail</translate>
|Step_Content=<translate></translate>
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|Step_Content=<translate>Mount pre assembled pneumatic rail with 2 off M8 x 20 socket cps. Use 1 off M8 A Form washer on slotted end of rail</translate>
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate></translate>
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|Step_Title=<translate>Valve Bank Connections</translate>
|Step_Content=<translate></translate>
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|Step_Content=<translate>Valve bank connections are as follows
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Front row of valve bank (4) is the active ports, These will all be connected with suffix 9 pipe identifications
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Back row  (2) is the home position , these will always be connected with suffix 1 pipe identifications</translate>
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|Step_Picture_00=R0015087_Pneumatic_Connections_Screenshot_2023-11-06_084819.png
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}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate></translate>
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|Step_Title=<translate>Y239 Material blower</translate>
|Step_Content=<translate></translate>
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|Step_Content=<translate>Material blower should be identified as 2399
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Located on roller assembly close to saw unit
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P0000160 flow reg required to control flow onto sensors, this should be pre fitted to roller assembly at bench assembly stage 
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Connect to active port ln valve bank (4)</translate>
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|Step_Picture_00=R0015087_Pneumatic_Connections_Screenshot_2023-07-17_093601.png
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}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate></translate>
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|Step_Title=<translate>Y231, Y230 and Y299 Pop up  feeds</translate>
|Step_Content=<translate></translate>
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|Step_Content=<translate>Feed pipes from valve bank should be run to transfer arm location  4
 +
 
 +
 
 +
Identifications will be
 +
 
 +
 
 +
2319
 +
 
 +
2309
 +
 
 +
2299
 +
 
 +
 
 +
Connect to active port on valve  bank (4)
 +
 
 +
 
 +
Fit A000343 energy chain @40  links
 +
 
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 +
A0000344 energy chain brackets as shown
 +
 
 +
 
 +
Mount to D0015577 fixed bracket  with M3 x 6 panhead screws and attach to support arm as shown using M4 x 16 socket caps, A form washers and M4 nyloc nuts . 
 +
 
 +
 
 +
Must have a P0000551 Q.E.V  fitted to each line
 +
 
 +
 
 +
Ensure 1.5 m of pipe is left exiting the end of the energy chain
 +
 
 +
<br /></translate>
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|Step_Picture_00=R0015087_Pneumatic_Connections_Screenshot_2023-11-06_085457.png
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|Step_Picture_01=R0015087_Pneumatic_Connections_Screenshot_2023-11-06_085551.png
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|Step_Picture_02=R0015087_Pneumatic_Connections_Screenshot_2023-11-06_085556.png
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|Step_Picture_03=R0015087_Pneumatic_Connections_Screenshot_2023-11-06_085616.png
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|Step_Picture_04=R0015087_Pneumatic_Connections_Screenshot_2023-11-06_085545.png
 +
|Step_Picture_05=R0015087_Pneumatic_Connections_Screenshot_2023-11-06_085610.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate></translate>
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|Step_Title=<translate>Y221 channel</translate>
|Step_Content=<translate></translate>
+
|Step_Content=<translate>Use schematic for pneumatic connections 
 +
 
 +
Ensure P0000551 Q.E.V are fitted</translate>
 +
|Step_Picture_00=R0015087_Pneumatic_Connections_Screenshot_2023-07-17_095212.png
 +
|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":1015,"height":572,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.59,"scaleY":0.59,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/5/55/R0015087_Pneumatic_Connections_Screenshot_2023-07-17_095212.png","filters":[]},{"type":"wfarrow2line","version":"2.4.6","originX":"center","originY":"center","left":191,"top":313.5,"width":124,"height":31,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":4,"strokeDashArray":null,"strokeLineCap":"round","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"x1":62,"x2":-62,"y1":-15.5,"y2":15.5,"x2a":-40.656864996802696,"y2a":18.410427500435997,"x2b":-44.537434997384025,"y2b":2.8881474981106843},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":253,"top":298,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":129,"top":329,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":439.74,"top":243.68,"width":282.6,"height":48.82,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.27,"scaleY":1.27,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"P0000551 fitted close to this areas","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":338,"width":600}
 +
|Step_Picture_01=R0015087_Pneumatic_Connections_Screenshot_2023-11-06_090508.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate></translate>
+
|Step_Title=<translate>Y220 channel lock</translate>
|Step_Content=<translate></translate>
+
|Step_Content=<translate>Identification 2209
 +
 
 +
 
 +
Connected to active port of valve bank (4)</translate>
 +
|Step_Picture_00=R0015087_Pneumatic_Connections_Screenshot_2023-07-17_095212.png
 +
|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":1015,"height":572,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.59,"scaleY":0.59,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/5/55/R0015087_Pneumatic_Connections_Screenshot_2023-07-17_095212.png","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":546.17,"top":101.28,"width":56.66,"height":60.13,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":28.329078346805765,"ry":30.064664802377354},{"type":"wfarrow2line","version":"2.4.6","originX":"center","originY":"center","left":458,"top":68.5,"width":124,"height":21,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":4,"strokeDashArray":null,"strokeLineCap":"round","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"x1":-62,"x2":62,"y1":-10.5,"y2":10.5,"x2a":43.616602733382635,"y2a":-0.7272305105811929,"x2b":40.94496714446247,"y2b":15.048141538280767},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":396,"top":58,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":520,"top":79,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":345.33,"top":52.32,"width":198.25,"height":22.6,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":2.13,"scaleY":2.13,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"Channel lock ","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":338,"width":600}
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate></translate>
+
|Step_Title=<translate>Y147 pop up E</translate>
|Step_Content=<translate></translate>
+
|Step_Content=<translate>Identification 1479
 +
 
 +
 
 +
Connects to active port on valve bank (4) 
 +
 
 +
Use  P0001030 compact tee to connect 
 +
 
 +
 
 +
Ensure enough loom to allow full range of movement</translate>
 +
|Step_Picture_00=R0015087_Pneumatic_Connections_Screenshot_2023-07-17_095611.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate></translate>
+
|Step_Title=<translate>Y146 Roller Bed</translate>
|Step_Content=<translate></translate>
+
|Step_Content=<translate>Identification
 +
 
 +
 
 +
1461 and 1469
 +
 
 +
 
 +
Roller bed is lifted at home position   
 +
 
 +
Use P0001030  6mm tee for connections 
 +
 
 +
 
 +
1461 to home port on valve bank (2)
 +
 
 +
1469 to active port on valve bank  (4)
 +
 
 +
 
 +
 
 +
<br /></translate>
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate></translate>
+
|Step_Title=<translate>Important</translate>
|Step_Content=<translate></translate>
+
|Step_Content=<translate>It is vital that when installing pipes into the main X axis energy chain, that cable retaining points are used
 +
 
 +
 
 +
All cables and pipes should be secured with tie wraps to the 'fingers' on the energy chain brackets at BOTH ends</translate>
 +
|Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
 +
|Step_Picture_01=R0015087_Pneumatic_Connections_Screenshot_2023-12-06_083154.png
 +
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}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate></translate>
+
|Step_Title=<translate>Y131 Grip Height</translate>
|Step_Content=<translate></translate>
+
|Step_Content=<translate>Fit tie bases as shown to gripper support arms . 
 +
 
 +
Ecr raised to add holes to drawing 06/11/23 
 +
 
 +
Fit P0001008 Regulator: ARG20 0 - 8.5 Bar c/w Gauge  x1
 +
 
 +
P0001022 Regulator Bracket: to suit P0001008 x 1 to bracket shown 
 +
 
 +
Gripper height is lifted for home position
 +
 
 +
 
 +
identification
 +
 
 +
 
 +
1311  Home port of valve bank (2) to nose of cylinder
 +
 
 +
1312  base of cylinder to out port on regulator
 +
 
 +
Ensure P0000551 Q.E.V are fitted to both grip height cylinder ports 
 +
 
 +
1319 In port of regulator to active port on valve bank  (4)</translate>
 +
|Step_Picture_00=R0015087_Pneumatic_Connections_Screenshot_2023-12-22_075047.png
 +
|Step_Picture_01=R0015087_Pneumatic_Connections_Screenshot_2023-11-06_092048.png
 +
|Step_Picture_02=R0015087_Pneumatic_Connections_Screenshot_2023-11-22_074301.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate></translate>
+
|Step_Title=<translate>Y241 Rack blower</translate>
|Step_Content=<translate></translate>
+
|Step_Content=<translate>Identification 2419
 +
 
 +
 
 +
Must have flow regulation P0000160
 +
 
 +
Split feed with P0001030 6mm tee
 +
 
 +
 
 +
Connect to active port (4) on valve bank</translate>
 +
|Step_Picture_00=R0015256_Pneumatic_Connections_Screenshot_2023-07-13_125718.png
 +
|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":571,"height":584,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.05,"scaleY":1.05,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/a/a6/R0015256_Pneumatic_Connections_Screenshot_2023-07-13_125718.png","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":279.89,"top":373.89,"width":101.12,"height":101.12,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":50.557887585106556,"ry":50.557887585106556}],"height":614,"width":600}
 +
|Step_Picture_01=R0015087_Pneumatic_Connections_Screenshot_2023-11-22_074301.png
 +
|Step_Picture_02=R0015087_Pneumatic_Connections_Screenshot_2023-12-22_075047.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate></translate>
+
|Step_Title=<translate>Cable looms</translate>
|Step_Content=<translate></translate>
+
|Step_Content=<translate>Install 1 off cable tie base as shown
 +
 
 +
Run cable X44 and X10  as shown
 +
 
 +
Leave loops of excess cable tied off ready for electrical termination
 +
 
 +
Leave cable X283 tied off in a loop on cylinder</translate>
 +
|Step_Picture_00=R0015087_Pneumatic_Connections_Screenshot_2023-11-22_074301.png
 +
|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":511,"height":682,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.17,"scaleY":1.17,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/e/ed/R0015087_Pneumatic_Connections_Screenshot_2023-11-22_074301.png","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":369.17,"top":298.83,"width":74.28,"height":74.28,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":37.140545968682204,"ry":37.140545968682204}],"height":801,"width":600}
 +
|Step_Picture_01=R0015087_Pneumatic_Connections_Screenshot_2023-12-22_075047.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate></translate>
+
|Step_Title=<translate>Connect ring main</translate>
|Step_Content=<translate></translate>
+
|Step_Content=<translate>Connect 12mm blue airpipe from valve banks to end of frame for machine connections</translate>
}}
 
{{Tuto Step
 
|Step_Title=<translate></translate>
 
|Step_Content=<translate></translate>
 
}}
 
{{Tuto Step
 
|Step_Title=<translate></translate>
 
|Step_Content=<translate></translate>
 
}}
 
{{Tuto Step
 
|Step_Title=<translate></translate>
 
|Step_Content=<translate></translate>
 
}}
 
{{Tuto Step
 
|Step_Title=<translate></translate>
 
|Step_Content=<translate></translate>
 
 
}}
 
}}
 
{{Notes}}
 
{{Notes}}
 
{{PageLang
 
{{PageLang
 +
|Language=en
 
|SourceLanguage=none
 
|SourceLanguage=none
 
|IsTranslation=0
 
|IsTranslation=0
|Language=en
 
 
}}
 
}}
 
{{Tuto Status
 
{{Tuto Status
 
|Complete=Draft
 
|Complete=Draft
 
}}
 
}}

Version actuelle datée du 11 mars 2024 à 15:48

Auteur avatarGareth Green | Dernière modification 11/03/2024 par Gareth Green en cours de rédaction

Introduction

Tools require


Pipe cutters

Number identification

Flush cutters


Parts required


P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 8

P0000160 Fitting: Flow Controller In Line 6mm x 2

P0000551 6mm inline Quick Exhaust Fitting x 7

P0001008 Regulator: ARG20 0 - 8.5 Bar c/w Gauge x1

P0001022 Regulator Bracket: to suit P0001008 x 1

A0000343 energy chain x 1

A0000344 energy chain bracket set x 1

D0015577 Fixed energy chain bracket x 1

P0001030 6mm compact tee x 12


Étape 1 - Unless otherwise stated

All bolts to have Loctite 243 adhesive applied unless otherwise stated

All Threaded Pneumatic connections to have Loctite 570 applied

All bolts to be pen marked once adhesive applied and correct tension added



Étape 2 - mount pneumatic rail

Mount pre assembled pneumatic rail with 2 off M8 x 20 socket cps. Use 1 off M8 A Form washer on slotted end of rail

Étape 3 - Valve Bank Connections

Valve bank connections are as follows


Front row of valve bank (4) is the active ports, These will all be connected with suffix 9 pipe identifications


Back row (2) is the home position , these will always be connected with suffix 1 pipe identifications



Étape 4 - Y239 Material blower

Material blower should be identified as 2399


Located on roller assembly close to saw unit


P0000160 flow reg required to control flow onto sensors, this should be pre fitted to roller assembly at bench assembly stage


Connect to active port ln valve bank (4)



Étape 5 - Y231, Y230 and Y299 Pop up feeds

Feed pipes from valve bank should be run to transfer arm location 4


Identifications will be


2319

2309

2299


Connect to active port on valve bank (4)


Fit A000343 energy chain @40 links


A0000344 energy chain brackets as shown


Mount to D0015577 fixed bracket with M3 x 6 panhead screws and attach to support arm as shown using M4 x 16 socket caps, A form washers and M4 nyloc nuts .


Must have a P0000551 Q.E.V fitted to each line


Ensure 1.5 m of pipe is left exiting the end of the energy chain


Étape 6 - Y221 channel

Use schematic for pneumatic connections

Ensure P0000551 Q.E.V are fitted


Étape 7 - Y220 channel lock

Identification 2209


Connected to active port of valve bank (4)



Étape 8 - Y147 pop up E

Identification 1479


Connects to active port on valve bank (4)

Use P0001030 compact tee to connect


Ensure enough loom to allow full range of movement



Étape 9 - Y146 Roller Bed

Identification


1461 and 1469


Roller bed is lifted at home position

Use P0001030 6mm tee for connections


1461 to home port on valve bank (2)

1469 to active port on valve bank (4)



Étape 10 - Important

It is vital that when installing pipes into the main X axis energy chain, that cable retaining points are used


All cables and pipes should be secured with tie wraps to the 'fingers' on the energy chain brackets at BOTH ends


Étape 11 - Y131 Grip Height

Fit tie bases as shown to gripper support arms .

Ecr raised to add holes to drawing 06/11/23

Fit P0001008 Regulator: ARG20 0 - 8.5 Bar c/w Gauge x1

P0001022 Regulator Bracket: to suit P0001008 x 1 to bracket shown

Gripper height is lifted for home position


identification


1311 Home port of valve bank (2) to nose of cylinder

1312 base of cylinder to out port on regulator

Ensure P0000551 Q.E.V are fitted to both grip height cylinder ports

1319 In port of regulator to active port on valve bank (4)


Étape 12 - Y241 Rack blower

Identification 2419


Must have flow regulation P0000160

Split feed with P0001030 6mm tee


Connect to active port (4) on valve bank


Étape 13 - Cable looms

Install 1 off cable tie base as shown

Run cable X44 and X10 as shown

Leave loops of excess cable tied off ready for electrical termination

Leave cable X283 tied off in a loop on cylinder


Étape 14 - Connect ring main

Connect 12mm blue airpipe from valve banks to end of frame for machine connections

Commentaires

Draft