| [version en cours de rédaction] | [version en cours de rédaction] |
| Ligne 79 : | Ligne 79 : | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Assemble Cylinder assembly</translate> | |Step_Title=<translate>Assemble Cylinder assembly</translate> | ||
| − | |Step_Content=<translate>14 off{{Info|...All Flow regulator fittings P0001198 should be set at this point to the correct flow rate. To do this follow these steps | + | |Step_Content=<translate>{{Warning|...Ensure Fixing nut from indicated point is removed from each cylinder and disregarded}} |
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| + | |||
| + | |||
| + | 14 off{{Info|...All Flow regulator fittings P0001198 should be set at this point to the correct flow rate. To do this follow these steps | ||
1 Wind regulation screw clockwise until fully in. Do not overtighten, stop when light resistance is felt. | 1 Wind regulation screw clockwise until fully in. Do not overtighten, stop when light resistance is felt. | ||
| Ligne 87 : | Ligne 91 : | ||
2 Fit spherical bearing P0000049 to cylinder end , Do not add final tension to the nut</translate> | 2 Fit spherical bearing P0000049 to cylinder end , Do not add final tension to the nut</translate> | ||
|Step_Picture_00=R0015063_Bench_Assemble_Roller_Tables_Screenshot_2023-07-04_084824.png | |Step_Picture_00=R0015063_Bench_Assemble_Roller_Tables_Screenshot_2023-07-04_084824.png | ||
| − | 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}} | }} | ||
| Ligne 122 : | Ligne 126 : | ||
2 Fit 2 off B0001103 bushes to D0015006B</translate> | 2 Fit 2 off B0001103 bushes to D0015006B</translate> | ||
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Version du 31 juillet 2023 à 11:53
Instructions to bench assemble roller tables
Difficulté
Moyen
Durée
6 heure(s)
Sommaire
- 1 Introduction
- 2 Étape 1 - Unless otherwise stated
- 3 Étape 2 - Assemble Cylinder assembly
- 4 Étape 3 - Check for rework 13 off
- 5 Étape 4 - Check for rework of following parts
- 6 Étape 5 - Fit bushes and mount cylinder
- 7 Étape 6 - Combine support arm and roller bracket
- 8 Étape 7 - Prepare M3 holes
- 9 Étape 8 - Assemble Large roller Table
- 10 Étape 9 - Fit rollers
- 11 Étape 10 - Attach back fence
- 12 Étape 11 - Assemble medium roller table
- 13 Étape 12 - Attach back fence
- 14 Étape 13 - Assemble small roller table
- 15 Étape 14 - Attach back fence
- 16 Étape 15 - Pneumatic pre assembly
- 17 Commentaires
Introduction
Tools Required
Standard Hex key set
Standard spanner set
Tape measure/Rule
8.2mm HSS drill
Drill
Parts Required
B0001092 Plastic roller x 48
B0001103 Bush flange x 28
B0001220 Spacer x 28
D0015001 Roller Bed Cylinder Arm x14
D0015002 Shaft 10mm: 58mm Rod End x 14
D0015003 Roller Bed Rail 375mm x 6
D0015004 Roller Bed Rail 550mm x 2
D0015005 Roller Bed Rail 1000mm x 10
D0015006B Roller Bed Arm Bracket x 14
D0015010 Rod End Spacer x 28
D0015283 Saw Infeed Backfence Plate x 5
D0015481 Shaft 8mm: 50mm Cylinder Pivot x 14
D0015547 Sensor Blower Plate x 1
D0015603 Roller Bed Pivot Shaft (silver steel) x 14
D0015608 Saw Infeed Backfence Plate (Full Length) x 5
E0001120 Sensor: Ultrasonic M8 20-150mm x 1
P0000049 Cylinder Spherical Bearing M10 x 1.25 x 14
P0000200 Elbow Adaptor 6mm - M5 x 1
P0001152 Cylinder 25 x 25 x 14
P0001198 Fitting Speed controller 1/8 x 6mm tube x 28
Étape 1 - Unless otherwise stated
Use locktite 243 on all fasteners
Use loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised
Étape 2 - Assemble Cylinder assembly
2 Fit spherical bearing P0000049 to cylinder end , Do not add final tension to the nut
Étape 3 - Check for rework 13 off
14 off
Check part D00150001 has been supplied to new specification
Check indicated hole, should measure 8.2mm. If not open up with hand drill
Drawing change requested 06/06/23 to amend from 8mm to 8.2mm
Étape 4 - Check for rework of following parts
1 D0015006B indicated holes should measure as shown. Rework by hand if issued old spec
ECR raised 06/06/23
2 D0015002 rod end shaft . Check fit in P0000049 spherical bearing . Polish down diameter to allow shaft to pass through.
ECR raised 06/06.23 to improve tolerance of shaft to allow better fitment
Étape 5 - Fit bushes and mount cylinder
14 off
1 Combine D0015481 shaft and B0001220 spacer as shown to mount cylinder to bracket. Use M6 x 12 socket caps and A form washers to fasten
2 Fit 2 off B0001103 bushes to D0015006B
Étape 6 - Combine support arm and roller bracket
14 off
1 Fit 2 off D0015010 spacers, 1 off d0015002 shaft through spherical bearing and fix with 2 off m6 X 12 socket caps and A form washers
2 Fit 1 0ff D0015603 pivot shaft with 2 off M6 x 12 socket caps and A Form washers
Étape 7 - Prepare M3 holes
1 Tap 2 off indicated holes M3
Étape 8 - Assemble Large roller Table
5 off to be assembled
1 Mount 2 off D0015005 to prebuild cylinder assemblies as shown
Use M6 x 20 button socket , A form washer and M6 nyloc nuts to fix.
Do not use washer under head of button head screw, on use on on nut side
2 Adjust the 2 off D0015005
1st section pushed against edge of clearance hole in direction shown
2nd section pushed in same direction
3rd Check parallel and adjust to correct
4th check squareness by taking corner measurements and adjusting if required
Once all above is achieved, finalise fasteners
Étape 9 - Fit rollers
Fit 7 off B0001092 roller to each assembly
Étape 10 - Attach back fence
5 off
Attach D0015069 backfence to roller assembly using M6 x 16 socket caps, A form washers and M6 nyloc nut
Étape 11 - Assemble medium roller table
Using same checks and setting as above assemble 1 off roller table with 4 rollers as shown
Étape 12 - Attach back fence
1 off
Attach 2 off D0015283 backfence to roller assembly using M6 x 16 socket caps, A form washers and M6 nyloc nut
Étape 13 - Assemble small roller table
3 off
Using same checks and setting as above assemble 2 off roller tables with 4 rollers as shown,
Use the pre built cylinder bracket with m3 tapped holes for 1 off, and add 1 off Sensor E001120 ,1 off Blower P0000200 and 1 off bracket D0015547 as shown
Étape 14 - Attach back fence
3 off
Attach 1 off D0015283 backfence to roller assembly using M6 x 16 socket caps, A form washers and M6 nyloc nut
Étape 15 - Pneumatic pre assembly
5 off
7 Roller bed assemblies with two cylinders require pneumatic pipe installation.
Use identification numbers as follows
1461 Home position
1469 Active position (down)
Draft
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