R000718E Stage 2 spindle assembly

2nd stage of assembly of spindle assemblies

Difficulté

Medium Moyen

Durée

2 hour(s) heure(s)

Stage_2_spindle_assembly_Screenshot_47.png

Étape 1 - Unless otherwise stated

Use Loctite 243 on all fasteners

Pen mark bolts when finalised

Étape 2 - Mount single plunge spindle cylinder 2,4,6 and 8

Do not add final tension to bolts until alignment has been achieved

1 Attach pre built cylinder anchor to end of cylinder

2 Position pre built cylinder on slide base assembly as shown

3 Use 2 off m5 x 25 socket caps with A form washers to attach to slide base

4 Temporarily mount D0007648 with 1 off m6 x 20 socket cap

5 Attach D0007790 cylinder anchor with 4 off M6 x 20 socket caps

6 Attach Cylinder base to anchor with 4 off M6x 20 socket caps

Étape 3 - Align components and set position

1 Use cylinder stroke adjustment to align these two faces

2 Apply Loctite 243 to cylinder nut and tighten

3 Use clearance in holes for mounting at points indicated to achieve cylinder alignment. Cylinder stroke should be even and free along entire stroke

4 Finalise bolts

Repeat on all four single spindles (2,4,6 and 8)

Étape 4 - Mount double plunge spindle cylinder 1,3,5 and 7

Do not add final tension to bolts until alignment has been achieved

1 Attach pre built cylinder anchor to end of cylinder

2 Position pre built cylinder on slide base assembly as shown

3 Use 2 off m5 x 25 socket caps with A form washers to attach to slide base

4 Temporarily mount D0007649 with 1 off m6 x 20 socket cap

5 Attach D0007790 cylinder anchor with 4 off M6 x 20 socket caps

6 Attach Cylinder base to anchor with 4 off M6x 20 socket caps

Étape 5 - Align components and set position

1 Use cylinder stroke adjustment to align these two faces

2 Apply Loctite 243 to cylinder nut and tighten

3 Use clearance in holes for mounting at points indicated to achieve cylinder alignment. Cylinder stroke should be even and free along entire stroke

4 Finalise bolts

Repeat on all four single spindles (1,3,5 and 7))

Étape 6 - Attach single plunge motor plate

4 off

1 Attach D0007686 motor plate to elte motor using 4 off m6 x 12 socket caps and 2 off 6mmx 20 dowels

2 Attach to single spindle using 4 off m6 x 20 socket caps

Ensure that motor plate butts up to indicated parts and also register is aligned as shown

3 use 5 off m6 x 20 socket caps used to finalise end plate . ensure mounting is even to motor plate

Étape 7 - Double plunge assembly motor mount

4 off

1 Lightly Fix D0007723 motor mount to bearings as shown . Use 8 off M6 x 12 socket caps to fix.

2 Use 0.05mm feeler gauge to check datum faces are in contact, if not remove and inspect parts

3 Finalise bolts

Étape 8 - Mounting double plunge motor

4 off

1 Mount D0007687 motor plate to elte motor with 4 off M6 x 12 socket caps and 2 off 6mm x 20 dowels

2 Use 3 off M6 x 30 socket caps and mount elte motor as shown

Étape 9 - Mount double plunge cylinder

4 off

1 Attach D0007600 cylinder mount using 2 off M5 x 20 socket caps

2 Attach lighty pre built cylinder assembly using 4 off M6 x 20 socket caps

3 Attach cylinder thread and adjust stroke of cylinder to achieve measurement of 28mm

4 Adhesive and lock off cylinder nut

5 Use clearance in indicated holes to achieve correct cylinder alignment . Stroke of cylinder should be free and consistent

6 Finalise all bolts

Étape 10 - Mount hard stops

1 Use M5 x 16 socket caps to mount 4 off D00015856 hard stops to double plunge assemblies

2 Use 8 off m4x 12 socket caps and fix to all slide bases as a hard stop

en none 0 Draft