| [version en cours de rédaction] | [version en cours de rédaction] |
(Page créée avec « {{Tuto Details |Main_Picture=Stage_2_spindle_assembly_Screenshot_47.png |Main_Picture_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":... ») |
|||
| (9 révisions intermédiaires par le même utilisateur non affichées) | |||
| Ligne 5 : | Ligne 5 : | ||
|Categories=Production | |Categories=Production | ||
|Difficulty=Medium | |Difficulty=Medium | ||
| − | |Duration= | + | |Duration=4 |
|Duration-type=hour(s) | |Duration-type=hour(s) | ||
}} | }} | ||
{{Introduction | {{Introduction | ||
| − | |Introduction=<translate></translate> | + | |Introduction=<translate><u>'''Tools Required'''</u> |
| + | |||
| + | |||
| + | 0.05mm feeler gauge | ||
| + | |||
| + | Standard hex key set | ||
| + | |||
| + | Standard spanner set | ||
| + | |||
| + | Rule | ||
| + | |||
| + | 6mm punch | ||
| + | |||
| + | Ball pien hammer | ||
| + | |||
| + | |||
| + | <u>'''Parts Required'''</u> | ||
| + | |||
| + | |||
| + | D0007990 cylinder anchor x 7 | ||
| + | |||
| + | D0007648 end plate x 4 | ||
| + | |||
| + | D0007649 Double slide end plate x 4 | ||
| + | |||
| + | D0007686 single motor plate x 4 | ||
| + | |||
| + | D0007723 Double slide motor mount x 4 | ||
| + | |||
| + | D0007687 Motor mount x 4 | ||
| + | |||
| + | D0007600 Cylinder anchor x 4 | ||
| + | |||
| + | D0015856 hard stop x 4 | ||
| + | |||
| + | <br /></translate> | ||
}} | }} | ||
{{Materials}} | {{Materials}} | ||
{{EPI}} | {{EPI}} | ||
| + | {{Tuto Step | ||
| + | |Step_Title=<translate>Unless otherwise stated</translate> | ||
| + | |Step_Content=<translate>Use Loctite 243 on all fasteners | ||
| + | |||
| + | Pen mark bolts when finalised</translate> | ||
| + | |Step_Picture_00=R0000712E_Rotary_Trunking_Screenshot_2023-05-31_084239.png | ||
| + | }} | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Mount single plunge spindle cylinder 2,4,6 and 8</translate> | |Step_Title=<translate>Mount single plunge spindle cylinder 2,4,6 and 8</translate> | ||
| Ligne 56 : | Ligne 98 : | ||
|Step_Picture_02=Stage_2_spindle_assembly_Screenshot_53.png | |Step_Picture_02=Stage_2_spindle_assembly_Screenshot_53.png | ||
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| + | }} | ||
| + | {{Tuto Step | ||
| + | |Step_Title=<translate>Check D0007649</translate> | ||
| + | |Step_Content=<translate>Check that component D0007649 has been manufactured correctly | ||
| + | |||
| + | |||
| + | Indicated hole should be tapped M6. Rework and report if not To M6 tapped spec</translate> | ||
| + | |Step_Picture_00=R000718E_Stage_2_spindle_assembly_Screenshot_2024-03-20_112048.png | ||
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}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
| Ligne 103 : | Ligne 156 : | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Attach single plunge motor plate</translate> | |Step_Title=<translate>Attach single plunge motor plate</translate> | ||
| − | |Step_Content=<translate></translate> | + | |Step_Content=<translate>4 off |
| + | |||
| + | |||
| + | 1 Attach D0007686 motor plate to elte motor using 4 off m6 x 12 socket caps and 2 off 6mmx 20 dowels | ||
| + | |||
| + | |||
| + | 2 Attach to single spindle using 4 off m6 x 16 socket caps | ||
| + | |||
| + | Ensure that motor plate butts up to indicated parts and also register is aligned as shown | ||
| + | |||
| + | 3 use 5 off m6 x 20 socket caps used to finalise end plate . ensure mounting is even to motor plate | ||
| + | |||
| + | <br /></translate> | ||
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| + | }} | ||
| + | {{Tuto Step | ||
| + | |Step_Title=<translate>Double plunge assembly motor mount</translate> | ||
| + | |Step_Content=<translate>4 off | ||
| + | |||
| + | |||
| + | 1 Lightly Fix D0007723 motor mount to bearings as shown . Use 8 off M6 x 12 socket caps to fix. | ||
| + | |||
| + | 2 Use 0.05mm feeler gauge to check datum faces are in contact, if not remove and inspect parts | ||
| + | |||
| + | 3 Finalise bolts | ||
| + | |||
| + | <br /></translate> | ||
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| + | }} | ||
| + | {{Tuto Step | ||
| + | |Step_Title=<translate>Mounting double plunge motor</translate> | ||
| + | |Step_Content=<translate>{{Warning|...For machine accuracy it is vital the indicated faces butt together. Check with 0.002" feeler gauge to ensure contact}} | ||
| + | |||
| + | |||
| + | |||
| + | 4 off | ||
| + | |||
| + | |||
| + | 1 Mount D0007687 motor plate to elte motor with 4 off M6 x 12 socket caps and 2 off 6mm x 20 dowels | ||
| + | |||
| + | 2 Use 3 off M6 x 30 socket caps and mount elte motor as shown</translate> | ||
| + | |Step_Picture_00=Stage_2_spindle_assembly_Screenshot_65.png | ||
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| + | |Step_Picture_01=Stage_2_spindle_assembly_Screenshot_66.png | ||
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this face is checked with feeler gauges to ensure correct position ","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":568,"width":600} | ||
| + | }} | ||
| + | {{Tuto Step | ||
| + | |Step_Title=<translate>Mount double plunge cylinder</translate> | ||
| + | |Step_Content=<translate>4 off | ||
| + | |||
| + | |||
| + | 1 Attach D0007600 cylinder mount using 2 off M5 x 20 socket caps | ||
| + | |||
| + | 2 Attach lighty pre built cylinder assembly using 4 off M6 x 20 socket caps | ||
| + | |||
| + | 3 Attach cylinder thread and adjust stroke of cylinder to achieve measurement of 28mm | ||
| + | |||
| + | 4 Adhesive and lock off cylinder nut | ||
| + | |||
| + | 5 Use clearance in indicated holes to achieve correct cylinder alignment . Stroke of cylinder should be free and consistent | ||
| + | |||
| + | 6 Finalise all bolts | ||
| + | |||
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| + | }} | ||
| + | {{Tuto Step | ||
| + | |Step_Title=<translate>Mount hard stops</translate> | ||
| + | |Step_Content=<translate>1 Use M5 x 16 socket caps to mount 4 off D00015856 hard stops to double plunge assemblies | ||
| + | |||
| + | |||
| + | 2 Use 8 off m4x 12 socket caps and fix to all slide bases as a hard stop</translate> | ||
| + | |Step_Picture_00=Stage_2_spindle_assembly_Screenshot_72.png | ||
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}} | }} | ||
{{Notes}} | {{Notes}} | ||
{{PageLang | {{PageLang | ||
| + | |Language=en | ||
|SourceLanguage=none | |SourceLanguage=none | ||
|IsTranslation=0 | |IsTranslation=0 | ||
| − | |||
}} | }} | ||
{{Tuto Status | {{Tuto Status | ||
|Complete=Draft | |Complete=Draft | ||
}} | }} | ||
Version actuelle datée du 20 mars 2024 à 13:21
2nd stage of assembly of spindle assemblies
Difficulté
Moyen
Durée
4 heure(s)
Sommaire
- 1 Introduction
- 2 Étape 1 - Unless otherwise stated
- 3 Étape 2 - Mount single plunge spindle cylinder 2,4,6 and 8
- 4 Étape 3 - Align components and set position
- 5 Étape 4 - Check D0007649
- 6 Étape 5 - Mount double plunge spindle cylinder 1,3,5 and 7
- 7 Étape 6 - Align components and set position
- 8 Étape 7 - Attach single plunge motor plate
- 9 Étape 8 - Double plunge assembly motor mount
- 10 Étape 9 - Mounting double plunge motor
- 11 Étape 10 - Mount double plunge cylinder
- 12 Étape 11 - Mount hard stops
- 13 Commentaires
Introduction
Tools Required
0.05mm feeler gauge
Standard hex key set
Standard spanner set
Rule
6mm punch
Ball pien hammer
Parts Required
D0007990 cylinder anchor x 7
D0007648 end plate x 4
D0007649 Double slide end plate x 4
D0007686 single motor plate x 4
D0007723 Double slide motor mount x 4
D0007687 Motor mount x 4
D0007600 Cylinder anchor x 4
D0015856 hard stop x 4
Étape 1 - Unless otherwise stated
Use Loctite 243 on all fasteners
Pen mark bolts when finalised
Étape 2 - Mount single plunge spindle cylinder 2,4,6 and 8
Do not add final tension to bolts until alignment has been achieved
1 Attach pre built cylinder anchor to end of cylinder
2 Position pre built cylinder on slide base assembly as shown
3 Use 2 off m5 x 25 socket caps with A form washers to attach to slide base
4 Temporarily mount D0007648 with 1 off m6 x 20 socket cap
5 Attach D0007790 cylinder anchor with 4 off M6 x 20 socket caps
6 Attach Cylinder base to anchor with 4 off M6x 20 socket caps
Étape 3 - Align components and set position
1 Use cylinder stroke adjustment to align these two faces
2 Apply Loctite 243 to cylinder nut and tighten
3 Use clearance in holes for mounting at points indicated to achieve cylinder alignment. Cylinder stroke should be even and free along entire stroke
4 Finalise bolts
Repeat on all four single spindles (2,4,6 and 8)
Étape 4 - Check D0007649
Check that component D0007649 has been manufactured correctly
Indicated hole should be tapped M6. Rework and report if not To M6 tapped spec
Étape 5 - Mount double plunge spindle cylinder 1,3,5 and 7
Do not add final tension to bolts until alignment has been achieved
1 Attach pre built cylinder anchor to end of cylinder
2 Position pre built cylinder on slide base assembly as shown
3 Use 2 off m5 x 25 socket caps with A form washers to attach to slide base
4 Temporarily mount D0007649 with 1 off m6 x 20 socket cap
5 Attach D0007790 cylinder anchor with 4 off M6 x 20 socket caps
6 Attach Cylinder base to anchor with 4 off M6x 20 socket caps
Étape 6 - Align components and set position
1 Use cylinder stroke adjustment to align these two faces
2 Apply Loctite 243 to cylinder nut and tighten
3 Use clearance in holes for mounting at points indicated to achieve cylinder alignment. Cylinder stroke should be even and free along entire stroke
4 Finalise bolts
Repeat on all four single spindles (1,3,5 and 7))
Étape 7 - Attach single plunge motor plate
4 off
1 Attach D0007686 motor plate to elte motor using 4 off m6 x 12 socket caps and 2 off 6mmx 20 dowels
2 Attach to single spindle using 4 off m6 x 16 socket caps
Ensure that motor plate butts up to indicated parts and also register is aligned as shown
3 use 5 off m6 x 20 socket caps used to finalise end plate . ensure mounting is even to motor plate
Étape 8 - Double plunge assembly motor mount
4 off
1 Lightly Fix D0007723 motor mount to bearings as shown . Use 8 off M6 x 12 socket caps to fix.
2 Use 0.05mm feeler gauge to check datum faces are in contact, if not remove and inspect parts
3 Finalise bolts
Étape 9 - Mounting double plunge motor
4 off
1 Mount D0007687 motor plate to elte motor with 4 off M6 x 12 socket caps and 2 off 6mm x 20 dowels
2 Use 3 off M6 x 30 socket caps and mount elte motor as shown
Étape 10 - Mount double plunge cylinder
4 off
1 Attach D0007600 cylinder mount using 2 off M5 x 20 socket caps
2 Attach lighty pre built cylinder assembly using 4 off M6 x 20 socket caps
3 Attach cylinder thread and adjust stroke of cylinder to achieve measurement of 28mm
4 Adhesive and lock off cylinder nut
5 Use clearance in indicated holes to achieve correct cylinder alignment . Stroke of cylinder should be free and consistent
6 Finalise all bolts
Étape 11 - Mount hard stops
1 Use M5 x 16 socket caps to mount 4 off D00015856 hard stops to double plunge assemblies
2 Use 8 off m4x 12 socket caps and fix to all slide bases as a hard stop
Draft
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