Installation Guide - ZX5 Electrical

This guide is to be used for all of the electrical connections when installing a ZX5 machine.

ZX5, Electrical, Installation Installation_Guide_-_ZX5_Electrical_electrical_connection.JPG

Electrical Connections:

Module A (Machining Centre Infeed Table)

Main Power In:

Module A is where the factory mains supply comes into the machine. A cable is supplied on the screen and this needs to be terminated appropriately according the termination method given in the customer factory.

...The mains power should be the last connection made to minimise electrical risk.

Connections between Module A and Module B:

There will be 3 cables coming from the Machining Centre module that need to be connected to Module A. The cables are as follows:

• CBA-B - 25Core x 1.5mm YY cable with a 25way male ILME plug attachment. This cable plugs into the rear of the Module A electrical cabinet in the 25way ILME socket.
• ENAB - 7.0m yellow network cable. This cable goes through the bottom brush strip and into the rear of the Module A electrical cabinet.The cable plugs into the top RJ45 port in the Beckhoff IPC unit.
• ECAB - 7.0m green network cable. This cables goes through the bottom brush strip and into teh rear of the Module A electrical cabinet. The cable plugs into the bottom RJ45 port on MC1A (EK1100 Beckhoff bus coupler slice).

HDMI connection for Module A console:

There will also be a HDMI cable coiled up on Module A that needs to be run to Module F electrical cabinet. The HDMI cable needs to be run through the Machining Centre, down the Transfer basket tray and into the bottom brush of the Module F electrical cabinet. The HDMI cable then plugs into the HDMI port in the front end PC.

Earth Bonding:

An earth bond will be loose that needs connecting to the Machining Centre frame. The connecting point will have an 'Earth' sticker as reference.

Module B (Machining Centre)

Main Network Supply:

Module B is where the network from the factory comes into the machine. A network cable with an RJ45 plug will need to be supplied by the customer and this will need to be connected into the top port of the yellow ethernet switch inside the Module B electrical cabinet.

External Connections:

Module B cabinet will be completely wire but it will have a number of cables coming out of the back that need to be connected to external devices. The connection that need to be made are as follows:

• CBX
• CBSX
• CBSR
• CB20C
• EC01C
• CB40C
• CB01C
• CB02C
• CB43C
• CB47C
• CB02E

Misc

Termination checks

Door unlock

Estop check
en none 0

Draft