Saje uPVC Unloading Process

Process for unloading and locating Autoflow Mk4 machine in Saje upvc

Difficulté

Hard Difficile

Durée

4 day(s) jour(s)

Saje_uPVC_Unloading_Process_IMG_7330_1_.jpg

Introduction

Access for machinery is limited at the Saje factory.

The machine will be delivered in the following modules, that should be unloaded from the lorry in this order

1. Electrical Cabinet
2. Machining centre base module (1.8 x 2.2m)
3. Infeed module (2.4 x 9.0m)

• Pièces et outils
• Tutoriels prérequis

Pièces et outils

Forklift Extensions

Forklift Extensions 2.0m

Forklift Extensions

Tutoriels prérequis

Utiliser des chaussures de protection

Porter des vêtements de protection

Utiliser un casque protecteur

Étape 1 - Lorry Loading Schedule

The Infeed table in particular needs to be loaded in such a way so it can be unloaded in the correct direction

Étape 2 - Machine Arrival

Thursday PM

Unload machining centre and store in Glass shed

Unload infeed and cover with Tarpaulin

Unload electrical cabinet and store inside

Étape 3 - Remove the Soenen Machine

Friday

remove the Soenen machine, leaving the large outfeed conveyor tables

The Brackets on the outfeed tables will be used for the Stuga conveyors

Étape 4 - Prepare the floor

The datum points for loading have already been marked on the floor.

Using these datum points, mark the position of the remainder of the floor pads

...Note this may be a large quick set pad

Étape 5 - Triangulation for Infeed Pads

Pictures show triangulation distances.

Étape 6 - Prepare the Machine Pads / Piles

Friday:

...Using shuttering in the pad holes will enable the height of the pad to be increased to correct the "run off" of the floor.

...this instruction can be ignored if a large pad is set

• Pad size 300mm x 300mm (or similar)
• Pad Depth 300-500mm
• Use shuttering or large diameter soil pipe
• Find the highest point, string a level agcross to the other pads
• Fill shuttering with quick set cement to +/- 15mm of level

...The machining table has levelling feet, but the run off of the current cow shed floor may prove challenging for the range of the levelling. Using the shuttering to create taller plies will solve this problem easily and inexpensively

Étape 7 - Prepare transport axle

Stuga will supply a wheeled all-terrain axle

this axle is designed to form a "wheelbarrow" using the forklift as the driver / opposite end. This will enable the heavy machine units to be carefully wheeled over the rough terrain

...Take care to attach the axle to the load correctly and securely

Étape 8 - Clear the inside area

Including the chop saw table

Leaving a clear route for the 2.4m x 7.5m table to roll in

Étape 9 - Clear Outside Unloading Area

The full width of this route will need to be cleared

Étape 10 - Imporvements to step into building

If possible, improve the access pathway.

Potentially find a ramp system for the step into the unit

Étape 11 - Lorry to reverse along RHS of building

Monday:

Lorry to reverse along right side of building (when viewed from front)

This allow easy unloading access for forklift to unload to ground, and align components with door

Étape 12 - Machining Centre

The machining centre should be unloaded first

Étape 13 - Machining Centre Guard

The guard is a clam shell design that encases the machine in 2 parts from front and rear

Étape 14 - Infeed Table

• Infeed should lifted to align with rear door
• Bogey on lead end
• Forlift moves to rear end
• Forklift to shunt infeed able into factory
• 2 Off pallet trucks to manouvre into position

Étape 15 - Conveyor Table1

Conveyor table should attach to existing Soenen Brackets

Position of conveyor 1 adjusted to machining centre, leaving gap of 25mm

Height adjust on Soenen Brackets

Étape 16 - Conveyor Table2

Conveyor table should attach to existing Soenen Brackets

Additional leg for long conveyor to support

Position of conveyor 2 adjusted to Conveyor 1, leaving gap of 10mm

Height adjust on Soenen Brackets

Étape 17 - Conveyor Control Cabinets

Remove old Conveyor control back plate

Premade Backplates fit inside

Rewire as indicated in drawings

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