Operator Training Schedule for ZX5
Walkaround and Identification
Module A – Infeed
Laser measuring
Rear Offcut Array
Infeed Wheel
Module B - Machining Centre
Clamping rollers
Holding clamp
Width measuring
Datum Grip holes
Spindle function and double plunge
Spindle air lock
V notches and Blades
Tooling
Toolbreak sensor
Module C - Outfeed
Function of gripper
Load clear sensors
Module D – Transfer Table
Pop up system - sensor flaps and cylinders
Queue up system
Resetting Transfer table bars
Transfer disable switch
Extraction Entry Doors
Extractor bags
Extractor Filters
Module E – Saw Infeed
Function of gripper
Restarting after blockage
Side access door
Module F – Saw
Opening Door
Zero speed detection
Clamp height adjustment
Printer labels and loading
Control System
Identification of Module Cabinets
Overload Switches on Machining Side
Overload Fuses on Saw side
Stop and Emergency Stop function
Windows 10 Updates - do not switch off during automatic updates
Ensuring connection to a mapped drive
Operation
Switching On / Off
Correct power on procedure
Correct power off procedure
Desktop
Icons
Spanned screen - 2 monitors
Loading Bars
Identification and Orientation
Bar Quantity
Colour identification and picker
Foiled and Coloured bar loading
Piece Counter
Timing Prediction
Width measuring feature
Work Queue
Load batch onto work queue
Deleting / Reorder batches in work queue
Pause / Fastforward Profiles
Reoptimisation options
Saw Queue
Function
Checking transfer table matches
Recovering bar
Delete bar
Unloading Work
Printer Labels
Changing Printer roll
Safety
Location of Estops
Location Of Guard Switches
Recognition of dangerous areas
Common Faults and Recovery
Two sides of machine - separate and dual alarms
Hard reset and Soft reset
Bars doubled up on infeed
Bars doubled up on transfer
Eject not out / home
Saw Cut not up / home
Common areas for missing pieces and offcuts
Restarting machining side after fault - part cut bar
Restarting saw side after fault - part cut bar
Broken Tool
Reporting Faults
Operator Procedures
Daily Maintenance Checklist
Weekly Maintenance Checklist
Identifying need and changing Saw Blade
Identifying need and changing Spindle Cutters and Spindle Menu
Changing Extraction Bags
Changing Extraction Filters
Create backup to external drive
Datum Test
Pos test
Printer: Loading labels
Printer: Width Calibration
Quality Checks
Ensuring Measuring Equipment is fit for purpose
Measuring Length correctly
Measuring operation position
Profile Width measurement - Z profiles
Arrow head position Measurement
V notch Depth
Y notch depth
Datum Test
Pos Test for x axis position
Advanced Procedures
Manual Cuts
Service Tab - Inputs and Outputs
Service Tab - Drives
Draft
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