Alignment process and criteria for module A aligning to module B
Auteur Gareth Green | Dernière modification 16/01/2024 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽
Alignment process and criteria for module A aligning to module B
ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_Screenshot_2023-12-08_134827.png
Position module A in front of module B
Use Infeed back fence to Multi head datum rollers as initial alignment guide for Y axis
Set gap of 23mm -+ 2mm between module A roller frame and module B roller block
1 Use green strip on indicated loader arms and yellow 1 meter level to read level of arms indicated
2 Adjust level of arms using jacking points below.
Recheck all levels on arms are correct once final arm has been adjusted
1 Use module B horizontal datum rollers to position laser level on
2 Cast Beam from laser along infeed frame approximately 30mm away from back fence
3 Take measurement on arm closest to module B at the indicated point from green runner strip to laser line
4 Adjust at each adjustment point to set each measurement to the same as the first measured arm
Ensure adjustment points are altered in pairs with exact turns to ensure Y axis level is not lost
Module A height must now be adjusted to match the height of Module B datum rollers
Ensure the adjustment points are always turned the EXACT same rotation when adjusting. This will ensure that Y axis level is not compromised
Adjust height to match height of Module B datum rollers. Tolerance -+1mm
A laser must be used to ensure the backfence of the infeed is aligned along its entire length
1 Place laser against vertical rollers in module B, casting line over infeed table.
2 Take measurement of laser beam to first backfence closest to Module B
3 Take same measurement at furthest backfence , this will identify the misalignment if present as both figures need to be the same
To adjust the measurement, the end B of the infeed frame must be moved in the direction required to correct the measurement
Keep adjusting End A and B until the following are correct
Laser measurement is less than 2mm in difference from End A to B
Backfence alignment at End A is 1mm (tolerance -+0.5mm) behind the module datum rollers
Height difference between module B datum rollers and infeed rollers should now be finalised
Adjust to set infeed roller 1mm below Module B Datum rollers . Use Jacking points on frame and ensure all points are rotated equally to ensure previous settings remain
Please now quality check all settings for accuracy and correct setting
Step 2 Y axis levels all correct and within sight lines of level
Step 3 X axis level all correct and no greater error
Step 6 backfence alignment . Infeed backfence is set to the correct distance behind Module B datum rollers
Step 7 Rolle height is set to 1mm (-+0.5mm) lower than module B datum rollers
Now the modules have been aligned , Safety light curtain should be fitted from
R0015266B
12mm blue pipe trailing from infeed table should be connected to module B air service unit
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