R0015266B mount completed assemblies

Instructions to mount pre built assemblies to frame

Difficulté

Medium Moyen

Durée

2 hour(s) heure(s)

R0015266B_mount_completed_assemblies_Screenshot_2023-07-05_102048.png

Introduction

Tools Required

Standard hex key set

Parts Required

D0015432 Spacer: Ø25.4 x 100mm (12.7mm ID) x 10

D0015479 Sensor Mount Rail 1450 mm Long x 4

D0015480 Sensor Mount Rail 825 Long x 1

D0015513 Arm brace x 2

D0015514 Arm brace x 1

F0000299 T Nut Sub Insert M6 (Fat) x 16

R0015074 Pre assembled keyboard mount and buttons

R0015030B Bench Assembly Loader Wheel

R0015080 Bench assemble sensor rail

R0015271 Mount buffer bars ( pre fitted to frame )

R0015351 Mount monitor to frame (pre fitted to frame)

Étape 1 - Unless otherwise stated

Use loctite 243 on all fasteners

Use Loctite 572 on all threaded pneumatic connections

Pen mark all bolts to show finalised

Étape 2 - Mount electrical cabinet brackets

install 2 of mounting brackets (D15070B) using 4 of M8 x 20mm cap head and 4 of m8 a form washers. DO NOT TIGHTEN AT THIS POINT.

Étape 3 - Fit pre built cabinet

lift cabinet into place and fasten using 4 of M8 x 70mm cap head, 4 of m8 nylock nuts, 8 of m8 penny washers. tighten all 4 cabinet bolts and all 4 bracket bolts.

Étape 4 - Attach sensor rail 1

Use M10 x 120 socket caps to secure sensor rail parts to frame

Attach D0015480 Sensor Mount Rail 825 Long with 2 off D0015432 Spacer: Ø25.4 x 100mm (12.7mm ID)

Étape 5 - Attach sensor rails

Use M10 x 120 socket caps to secure sensor rail parts to frame

Attach 4 off D0015479 Sensor Mount Rail 1450 mm Long with 8 off D0015432 Spacer: Ø25.4 x 100mm (12.7mm ID)

Étape 6 - Mount sensors

Mount sensors from assembly R0015080 with F0000299 M6 D nuts and M6 x 12 socket caps with A form washers

Use Drawing shown for positions , and images for orientation

Ensure drawing is followed for positions of sensors. These measurements are to set the sensors in a standard position. Commission team may alter these on test, but for production adhere to measurements given

Étape 7 - Mount Loader wheel assembly

Mount loader wheel assemble to frame Using M10 x 30 socket caps with large M10 penny washers (40mm diameter)

Quality check

1 When loader wheel pulley is in its lowest position it must not hit the sensor rail assembly. If contact is evident follow step 2

2 Use Washers as spacers ( size required ) to lift the assembly up from the frame mounting point and create clearance between the loader wheel and the sensor rail

Étape 8 - Adjust position of loader wheel

Set position of loader to 32mm as shown

Measurement is taken from front face of backfence to centre of loader wheel

Finalise fasteners once set

Étape 9 - Fit brace 1

Better picture required please

Fit D0015513 at load motor end of frame .

Use M8 x 35 socket caps, M8 motor plate washers and M8 nyloc nuts .

do not finalise bolts until next section is fitted

Étape 10 - Fit brace 2

Better picture required please

Leave gap for keyboard mount to be fitted, and fit second brace D00155122

Étape 11 - Fit keyboard Mount

Better picture required please

Fit pre assembled keyboard mount R0015074

Fix with M8 35 socket caps , M8 motor plate washers and M8 Nyloc nuts

Étape 12 - Fit brace 3

Better picture required please

Fit D0015514 at final position . Add M8 motor plate washer as spacer as shown

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