R0015004 Bench Assemble Gripper

Auteur avatarGareth Green | Dernière modification 26/06/2024 par Gareth Green en cours de rédaction

Introduction

Tools Required

External circlip pliers

Standard Hex key set

Standard spanner set

Reed switch setting box

Hammer

Standard screwdriver set

Rule


Parts Required

B0001106 x 20

D0015095 x 8

D0015096 x 2

D0015086 x 1

B0000034 x 2

D0015084 x 2

D0015083 x 1

D0015082 x 1

E0000366L x 1

B0001182 x 2

M0001182 x 2

D0015756 x 1

P0001013 x 1

P0001041 x 1

P0001128 x 1

P0001198 x 2

P0001120 x 1

D0015431 x 1

B0000437 x 1

D0015430 x 1

D0015090 x 2

D0015085 x 1

D0015102 x 2

D0015103 x 2

D0015104 x 2

D0015170 x 2

P0000049 x 1

D0015097 x 2

D0015100 x 2

D0015292 x 1

E0000336 x 1

E0001069 x 1

A0001044 x 4

Étape 1 - Unless otherwise stated

Use Loctite 243 on all fasteners

Pen mark all bolts once finalised



Étape 2 - Fit bushes and bearings

1 Fit bushes B0001106 (20 off) to

8 off D0015095 link bars

2 off D0015096 link bars


2 Fit bearings B0000034 x 2 into D00015086 grip slide body. Use grease to lubricate bearing before assembly


Étape 3 - check for rework

Check that part D0015082 has been manufactured to the listed details highlighted in drawing attached to this step. If M4 and M5 holes are not present, rework and record time



Étape 4 - check fitment of D0015084 shafts

Check shafts fit correctly into bores of D0015082 gripper bottom bar and D0015083 gripper upper bar



Étape 5 - Check strike plate position

When assembling next step, check position of strike plate at indicated point.


No overhang below bottom face of gripper base should be present.

Étape 6 - Assemble load switch plate

1 Use M4 x 6 panhead to attach B0001181 rail to gripper base

Fit M0001182 spring to main base

2 Use M5x 6 x 16 shoulder bolt and M4 x 6 pan heads to attach D0015756 lever to assembly


Check gap indicated is 4mm

Étape 7 - Fit Sensor

1 Add cable markers to E0001069 cable , Mark as X44 both ends


2 Attach above cable to E0000336L and fit as shown with 1 off supplied lock nut and shakeproof washer on the indicated face


3 Set Sensor position as follows


Press lever fully in direction shown


Adjust sensor to touch rear of profile present lever


Adjust sensor back half a turn


Lock of lock nut to hold position ( Do not over tension )


Check, when lever is pressed fully back, the sensor should be close to the profile present lever but not touching

Étape 8 - Fix X44 cable

Use 4 off A0001044 p clips 4 off M4 x 12 socket caps and captivate X44 cable at points shown


Étape 9 - Assemble cylinder P0001120

Picture required


...When fitting reed switch, ensure grubscrew is removed before fitting location clip


Fit air fitting P0001198 to cylinder


Remove 32mm nut from cylinder and discard


Mount reed switch and band (P0001041 x 1 P0001013 x 1 P0001128 x 1) to cylinder in piston retracted position , mark as X283. Orientate as shown , reed switch should face

Use switch testing box to set correct position of reed switch

Ensure sensor is orientated the correct way, so adjustment screw can be accessed if needed. Sensor should be at 90 degrees position to top of cylinder , not as shown in example of wrong mounting


Étape 10 - Assemble grip pin assembly

1 Fit bushes B0000437 x2 to body D0015431

2 Use 2 off 10mm x 40mm dowel. Ensure dowels fit correctly in nose D0015430. Check dowels have pushed all the way to the bottom of the bore . Secure with 2 off M4 x 4 grubscrew

3 Fit D0015090 Grip pin x 2 and secure with M5x 16 socket cap

4 Combine together and use m8 x 70 set bolt, a form washer and 2 x m8 half nuts to secure. Set gap to 13mm and lock all fasteners. Recheck measurement. Tolerance +-0.1mm

...Ensure loctite 243 and final tension is added to 2 off locking nuts indicated when setting grip nose gap



Étape 11 - Mount grip pin assembly to grip slide

Combine parts

1 Use 2 off 6mm x 20mm dowels to align ( 1 top and 1 bottom)

2 M8 x 16 socket cap and A form washer

3 M8 x 20 countersink


Étape 12 - Assemble main frame of gripper assembly

Use 2 off D0015085

1 Assemble as shown using 8 off M8 x 20 socket caps and 4 off M6 x 12 socket caps


2 Check top and bottom bars are parallel


3 Check grip slide moves freely up and down

Étape 13 - Fit link bars to assembly

1 Use 2 off D0015103 and 8mm external circlips (B0000200) and assemble two off as shown

2 Use 2 off D0015102, 2 off D0015104 and assemble as shown with 8mm circlips

3 Use 2 off D0015170 gripper spacers and P0000049 spherical end and add as shown

4 Add remaining link shafts and circlips


Étape 14 - Fit Cylinder assembly

Fit assembled cylinder unit to gripper frame

1 Wind cylinder thread into spherical bearing lock cylinder nut off with 1 thread of cylinder piston exposed behind lock nut

2 Use M5 x 10 with a form washer to secure D0015097 2 off mounting plates

3 Use M8 x 30 with M8 nyloc nut to secure cylinder to brackets



Étape 15 - Add mounting brackets

1 Fix as shown 2 off D0015100 brackets with 4 off M10 x 40 socket caps


2 Mount Sensor bracket D0015292 with 2 off M5 x 30 socket caps, A form washers and M5 Nyloc nuts. Mount E0000336 as shown using both lock nuts and shake proof washers provided with sensor


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