R0015267 Assemble Backfences, Fit and Align

Alignment requirements and details for Backfence

Difficulté

Medium Moyen

Durée

2 hour(s) heure(s)

R0015267_Assemble_Backfences__Fit_and_Align_Screenshot_2023-07-05_120502.png

Introduction

Tools Required

Standard Hex Key set

Wire Line

150mm Rule

Parts Required

D0015420 M/C Infeed Backfence Plate x 9

D0015468 Infeed Backfence Bracket x 9

Étape 1 - unless otherwise stated

All bolts to have Loctite 243 adhesive applied unless otherwise stated

All Threaded Pneumatic connections to have Loctite 570 applied

All bolts to be pen marked once adhesive applied and correct tension added

Étape 2 - Ensure mains air is connected to module

Connect mains air to module to allow setting of roller beds

Étape 3 - Adjust Level

Using the cylinder stroke, Roller bed assemblies will need to be adjusted to a level position

1 Place engineers level above support bracket as shown

2 Wind back cylinder lock nut and apply Loctite 243 to thread of cylinder

3 Adjust cylinder stroke to achieve level

4 Lock off cylinder nut and confirm level has been maintained , if not adjust and tension lock nut.

5 (Skip to step 6 if a single bracket roller assembly )

Repeat on Second Bracket attached to assembly . Previous bracket setting must be checked after adjusting second bracket. Confirm both are level

5 Mark Lock nut as complete when final setting is complete and locked off

Étape 4 - Adjust and Set Height

1 Remove m8 Socket Caps individually on each roller bed as it is being adjusted for height and apply Loctite 243

2 Place 2 off 2mm shims on top of green runner strips as indicated

3 Span across these with 2 meter straight edge

4 Lift roller assembly up to align with bottom face of straight edge

5 Tighten and finalise M8 Fixing bolts

Étape 5 - Repeat

Repeat step 5 for all other roller bed assemblies except R0015081 using the same method

To level R0015081 place shims at points indicated and extend straight edge over to allow height setting

Étape 6 - Quality Check

Once all roller beds have been mounted and aligned , use the 2 meter straight edge to travel across the entire length of the finalised roller beds

Transition should be smooth between roller bed assemblies, with no bumps or drops onto roller beds from previous ones

Étape 7 - Assemble backfences

1 Mount D0015420 M/C Infeed Backfence Plate to D0015468 Infeed Backfence Bracket as shown

2 position at middle slot as shown

Use 2 off M6 x 12 Socket cap and A form washers to fix parts together

Do not add adhesive at this stage

Étape 8 - Mount backfences to frame

1 Mount assembled backfences to frame in position shown on each loader arm

(parts removed for clarity )

Use M6 x 16 Socket caps with m6 penny washers to fix

2 Set height to be as shown

3 Ensure back fence is vertical and at 90 degrees to green runner strip

Étape 9 - Retract middle positions of backfences

1 retract indicated backfences in the direction shown to maxuimum movement in slot

2 Check positions shown are middle slot

Étape 10 - Wire line setting

Use dokit Alignment guide using wire line for correct process

Set wire line between 1st and last backfence and adjust middle 7 to correct position

Once aligned , add adhesive to all bolts one at a time

Check that no movement occurs when finalising fixings

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