R0015004 Bench Assemble Gripper : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
(Page créée avec « {{Tuto Details |Main_Picture=R0015004_Bench_Assemble_Gripper_Screenshot_2023-04-20_165340.png |Main_Picture_annotation={"version":"2.4.6","objects":[{"type":"image","versi... »)
 
Ligne 9 : Ligne 9 :
 
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{{Introduction
 
{{Introduction
|Introduction=<translate>All Parts within assembly R0015004 need to be fitted</translate>
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|Introduction=<translate>'''<u>Tools Required</u>'''
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'''<u>Parts Required</u>'''</translate>
 
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{{Materials}}
 
{{Materials}}
 
{{EPI}}
 
{{EPI}}
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{{Tuto Step
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|Step_Title=<translate>Unless otherwise stated</translate>
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|Step_Content=<translate>Use Loctite 243 on all fasteners
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Pen mark all bolts once finalised</translate>
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|Step_Picture_00=Fit_backplates_and_covers_Screenshot_2023-06-05_085445.png
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}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Fit bushes and bearings</translate>
 
|Step_Title=<translate>Fit bushes and bearings</translate>
|Step_Content=<translate>Fit bushes to gripper link bars
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|Step_Content=<translate>1 Fit bushes B0001106  (20 off) to
  
Fit bearings to gripper slide and grease</translate>
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8 off D0015095 link bars
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2 off D0015096 link bars
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Fit bearings B0000034 x 2 into D00015086 grip slide body. Use grease to lubricate bearing before assembly</translate>
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}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>check fitment of D0015084 shafts</translate>
 
|Step_Title=<translate>check fitment of D0015084 shafts</translate>
|Step_Content=<translate>check shafts fit correctly into bores of D0015082 gripper bottom bar and D0015083 gripper upper bar</translate>
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|Step_Content=<translate>Check shafts fit correctly into bores of D0015082 gripper bottom bar and D0015083 gripper upper bar</translate>
 
|Step_Picture_00=R0015004_Bench_Assemble_Gripper_Screenshot_2023-04-20_160331.png
 
|Step_Picture_00=R0015004_Bench_Assemble_Gripper_Screenshot_2023-04-20_160331.png
 
}}
 
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{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Assemble load switch plate</translate>
 
|Step_Title=<translate>Assemble load switch plate</translate>
|Step_Content=<translate>Check for correct type of sensor- Fit sensor Fit cable and cleats
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|Step_Content=<translate>1  Use M4 x 6 panhead to attach B0001181 rail to gripper base
  
Fit load switch assembly
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Fit E0000336L sensor and  M0001182 spring  to main base
  
Quality checks?</translate>
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2 Use M5x 6 x 16 shoulder bolt and M4 x 6 pan heads to attach D0015756 lever to assembly</translate>
|Step_Picture_00=R0015004_Bench_Assemble_Gripper_Screenshot_2023-04-20_160240.png
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}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate>Assemble cylinder</translate>
+
|Step_Title=<translate>Assemble cylinder P0001120</translate>
|Step_Content=<translate>Fit air fitting to cylinder
+
|Step_Content=<translate>Fit air fitting P0001198 to cylinder
 +
 
 +
Remove 32mm nut from cylinder and discardd
  
Mount reed switches and bands to cylinder
+
Mount reed switch and band  (P0001041 x 1 P0001047 x 1 P0001128 x 1) to cylinder in piston retracted position ,  mark as  X283
  
Correct orientation of bands required</translate>
+
 
 +
 
 +
<br /></translate>
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}}
 
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{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Assemble grip pin assembly</translate>
 
|Step_Title=<translate>Assemble grip pin assembly</translate>
|Step_Content=<translate>Fit bushes to body
+
|Step_Content=<translate>Fit bushes B0000437 x2 to body D0015431
 +
 
 +
2  Use 2 off 10mm x 40mm dowel. Ensure dowels fit correctly in nose D0015430. Check dowels have pushed all the way to the bottom of the bore . Secure with 2 off M4 x 8 grubscrew
 +
 
 +
3 Fit D0015090 Grip pin x 2 and secure with M5x 16 socket cap
 +
 
 +
4 Combine together and use m8 x 70 set bolt, a form washer and 2 x m8 half nuts to secure. Set gap to 13mm and lock all fasteners
 +
 
 +
 
  
ensure dowels fit correctly in nose
 
  
 
Correct gap set by set bolt and half nuts
 
Correct gap set by set bolt and half nuts
  
 
correct length of bolt ?</translate>
 
correct length of bolt ?</translate>
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{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Mount grip pin assembly to grip slide</translate>
 
|Step_Title=<translate>Mount grip pin assembly to grip slide</translate>
|Step_Content=<translate>mount two parts together
+
|Step_Content=<translate>Combine parts  
 +
 
 +
1  Use 2 off 6mm x 16mm dowels to align  ( 1 top and 1 bottom)
 +
 
 +
2  M8 x 16 socket cap and A form washer
  
Correct fixings to use</translate>
+
3  M8 x 20 countersink</translate>
 
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}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Assemble main frame of gripper assembly</translate>
 
|Step_Title=<translate>Assemble main frame of gripper assembly</translate>
|Step_Content=<translate>correct bolts
+
|Step_Content=<translate>Use 2 off D0015085
 +
 
 +
1  Assemble as shown using  12 off M8 x 20 socket caps
 +
 
  
how to position D0015085 blocks to top and bottom bars
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2  Check top and bottom bars are parallel
  
Check top and bottom bars are parallel
 
  
Check grip slide moves freely</translate>
+
3 Check grip slide moves freely up and down</translate>
 
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}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Fit link bars to assembly</translate>
 
|Step_Title=<translate>Fit link bars to assembly</translate>
|Step_Content=<translate>Fit link bars
+
|Step_Content=<translate>1 Use 2 off D0015103 and 8mm external circlips  (B0000200)  and assemble two off as shown
  
Fit cylinder rod end bearing
+
2 Use 2 off D0015102, 2 off D0015104 and assemble as shown with 8mm circlips
  
Movement checks</translate>
+
3 Use 2 off D0015170 gripper spacers and P0000049 spherical end and add as shown
 +
 
 +
4 Add remaining link shafts and circlips
 +
 
 +
<br /></translate>
 
|Step_Picture_00=R0015004_Bench_Assemble_Gripper_Screenshot_2023-04-20_163726.png
 
|Step_Picture_00=R0015004_Bench_Assemble_Gripper_Screenshot_2023-04-20_163726.png
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|Step_Picture_01=R0015004_Bench_Assemble_Gripper_Screenshot_2023-06-05_141057.png
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 +
|Step_Picture_04=R0015004_Bench_Assemble_Gripper_Screenshot_2023-06-05_141142.png
 +
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}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
Ligne 83 : Ligne 158 :
 
|Step_Content=<translate>Fit assembled cylinder unit to gripper frame
 
|Step_Content=<translate>Fit assembled cylinder unit to gripper frame
  
Bolts to use and setting for rod end on cylinder shaft</translate>
+
1 Wind cylinder thread into spherical bearing lock cylinder nut off with 1 thread of cylinder piston exposed behind lock nut
 +
 
 +
2 Use M5 x 10 with a form washer to secure D0015097 2 off mounting plates
 +
 
 +
3 Use M8 x 30 with M8 nyloc nut to secure cylinder to brackets</translate>
 
|Step_Picture_00=R0015004_Bench_Assemble_Gripper_Screenshot_2023-04-20_163916.png
 
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{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Add mounting brackets</translate>
 
|Step_Title=<translate>Add mounting brackets</translate>
|Step_Content=<translate></translate>
+
|Step_Content=<translate>1  Fix as shown 2 off D0015100 brackets with 4 off M10 x 40 socket caps 
|Step_Picture_00=R0015004_Bench_Assemble_Gripper_Screenshot_2023-04-20_164244.png
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 +
 
 +
2 Mount Sensor bracket D0015292 with 2 off M5 x 30 socket caps, A form washers and M5 Nyloc nuts. Mount E0000336 as shown using both lock nuts and shake proof washers provided with sensor</translate>
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Version du 5 juin 2023 à 14:34

Auteur avatarGareth Green | Dernière modification 26/06/2024 par Gareth Green en cours de rédaction

Introduction

Tools Required



Parts Required

Étape 1 - Unless otherwise stated

Use Loctite 243 on all fasteners

Pen mark all bolts once finalised



Étape 2 - Fit bushes and bearings

1 Fit bushes B0001106 (20 off) to

8 off D0015095 link bars

2 off D0015096 link bars


2 Fit bearings B0000034 x 2 into D00015086 grip slide body. Use grease to lubricate bearing before assembly


Étape 3 - check fitment of D0015084 shafts

Check shafts fit correctly into bores of D0015082 gripper bottom bar and D0015083 gripper upper bar



Étape 4 - Assemble load switch plate

1 Use M4 x 6 panhead to attach B0001181 rail to gripper base

Fit E0000336L sensor and M0001182 spring to main base

2 Use M5x 6 x 16 shoulder bolt and M4 x 6 pan heads to attach D0015756 lever to assembly


Étape 5 - Assemble cylinder P0001120

Fit air fitting P0001198 to cylinder

Remove 32mm nut from cylinder and discardd

Mount reed switch and band (P0001041 x 1 P0001047 x 1 P0001128 x 1) to cylinder in piston retracted position , mark as X283





Étape 6 - Assemble grip pin assembly

1 Fit bushes B0000437 x2 to body D0015431

2 Use 2 off 10mm x 40mm dowel. Ensure dowels fit correctly in nose D0015430. Check dowels have pushed all the way to the bottom of the bore . Secure with 2 off M4 x 8 grubscrew

3 Fit D0015090 Grip pin x 2 and secure with M5x 16 socket cap

4 Combine together and use m8 x 70 set bolt, a form washer and 2 x m8 half nuts to secure. Set gap to 13mm and lock all fasteners



Correct gap set by set bolt and half nuts

correct length of bolt ?

Étape 7 - Mount grip pin assembly to grip slide

Combine parts

1 Use 2 off 6mm x 16mm dowels to align ( 1 top and 1 bottom)

2 M8 x 16 socket cap and A form washer

3 M8 x 20 countersink


Étape 8 - Assemble main frame of gripper assembly

Use 2 off D0015085

1 Assemble as shown using 12 off M8 x 20 socket caps


2 Check top and bottom bars are parallel


3 Check grip slide moves freely up and down


Étape 9 - Fit link bars to assembly

1 Use 2 off D0015103 and 8mm external circlips (B0000200) and assemble two off as shown

2 Use 2 off D0015102, 2 off D0015104 and assemble as shown with 8mm circlips

3 Use 2 off D0015170 gripper spacers and P0000049 spherical end and add as shown

4 Add remaining link shafts and circlips


Étape 10 - Fit Cylinder assembly

Fit assembled cylinder unit to gripper frame

1 Wind cylinder thread into spherical bearing lock cylinder nut off with 1 thread of cylinder piston exposed behind lock nut

2 Use M5 x 10 with a form washer to secure D0015097 2 off mounting plates

3 Use M8 x 30 with M8 nyloc nut to secure cylinder to brackets



Étape 11 - Add mounting brackets

1 Fix as shown 2 off D0015100 brackets with 4 off M10 x 40 socket caps


2 Mount Sensor bracket D0015292 with 2 off M5 x 30 socket caps, A form washers and M5 Nyloc nuts. Mount E0000336 as shown using both lock nuts and shake proof washers provided with sensor


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