ZX5 - ZX3 Hepco alignment Module E Saw Infeed : Différence entre versions

[version en cours de rédaction]

Version actuelle datée du 20 avril 2023 à 16:01

Alignment and mounting procedure for main x axis drive rail

Auteur Gareth Green | Dernière modification 20/04/2023 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽

Difficulté

Difficile

Durée

6 heure(s)

Alignment and mounting procedure for main x axis drive rail

Difficulté

Difficile

Durée

6 heure(s)

Sommaire

1 Introduction
2 Étape 1 - Mount Levelling jigs to blue section
3 Étape 2 - Level jigs
4 Étape 3 - Align Jigs
5 Étape 4 - Position Hepco rail
6 Étape 5 - Assemble carriage plate and fit to hepco rail
7 Étape 6 - Checking Levels and adjusting
8 Étape 7 - Laser checks on straightness
9 Étape 8 - Mounting brackets
10 Étape 9 - Remove set up jigs
11 Commentaires

Introduction

Alignment and check procedure for mounting of hepco rail To main frame

Parts required

B0001102 hepco rail

D0015492 5 off vertical adjustment plate

D0015493 5 off Lateral adjustment plate

D0015072 1 off Carriage Plate

B0000184 journal wiper 4 off

B0000185 journal 2 off

B0000186 journal 2off

Hepco Levelling Jig

Hepco rail v block jigs

Hepco rail Drive rack pitching jig

Étape 1 - Mount Levelling jigs to blue section

Locations of jigs required

mounting method

Étape 2 - Level jigs

Levelling jigs

1st level jigs individually

2nd level jigs to each other

...Lowest datum point must be held when levelling jigs explain

Étape 3 - Align Jigs

Use wire to align jigs to each other

Double checks ensure levels are correct after wire alignment

Q/C

Étape 4 - Position Hepco rail

Orientation

Measurement from end of frame

Correct joining procedure for hepco. V blocks tooth pitching

Q/c when hepco assembled and sat on jigs

Étape 5 - Assemble carriage plate and fit to hepco rail

Correct orientation of journals in relation to rack

Correct setting of journals a multiple points on rack (dokit required for journal setting)

Fit journal wipers

Étape 6 - Checking Levels and adjusting

Quality check of hepco beam on set up jigs

Use carriage plate to check Y axis and X axis levels

Adjustment of axis if not correct

Étape 7 - Laser checks on straightness

Use laser to check straightness of hepco beam on the Y and Z axis

Étape 8 - Mounting brackets

Fitment of mounting brackets to secure hepco beam to frame

Correct fasteners

Q/C check

Dowels?

Étape 9 - Remove set up jigs

Removal of setup jigs

Quality check once jigs removed

Commentaires

en none 0 Draft

@@ Ligne 22 : / Ligne 22 : @@
 D0015072 1 off Carriage Plate
+B0000184 journal wiper 4 off
 B0000185 journal 2 off
@@ Ligne 83 : / Ligne 85 : @@
 |Step_Content=<translate>Correct orientation of journals  in relation to rack
-Correct setting of journals a multiple points on rack (dokit required for journal setting)</translate>
+Correct setting of journals a multiple points on rack (dokit required for journal setting)
+Fit journal wipers</translate>
 }}
 {{Tuto Step
 |Step_Title=<translate>Checking Levels and adjusting</translate>
-|Step_Content=<translate></translate>
+|Step_Content=<translate>Quality check of hepco beam on set up jigs
+Use carriage plate to check Y axis and X axis levels
+Adjustment of axis if not correct
+<br /></translate>
+}}
+{{Tuto Step
+|Step_Title=<translate>Laser checks on straightness</translate>
+|Step_Content=<translate>Use laser to check straightness of hepco beam on the Y and Z axis</translate>
+}}
+{{Tuto Step
+|Step_Title=<translate>Mounting brackets</translate>
+|Step_Content=<translate>Fitment of mounting brackets to secure hepco beam to frame
+Correct fasteners
+Q/C check
+Dowels?</translate>
+}}
+{{Tuto Step
+|Step_Title=<translate>Remove set up jigs</translate>
+|Step_Content=<translate>Removal of setup jigs
+Quality check once jigs removed
+<br /></translate>
 }}
 {{Notes}}
 {{PageLang
+|Language=en
 |SourceLanguage=none
 |IsTranslation=0
-|Language=en
 }}
 {{Tuto Status
 |Complete=Draft
 }}