| [version en cours de rédaction] | [version en cours de rédaction] |
| Ligne 1 : | Ligne 1 : | ||
{{Tuto Details | {{Tuto Details | ||
| − | |Description=<translate>Instructions for correct assembly and setting of stroke assembly gearboxes</translate> | + | |Main_Picture=R0000299_Stroke_assembly_rebuild_Screenshot_2024-07-04_153226.png |
| + | |Main_Picture_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":26,"top":-170,"width":650,"height":778,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.85,"scaleY":0.85,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/e/ea/R0000299_Stroke_assembly_rebuild_Screenshot_2024-07-04_153226.png","filters":[]}],"height":450,"width":600} | ||
| + | |Description=<translate>Instructions for correct assembly and setting of stroke assembly gearboxes | ||
| + | Original part numbers R0000728 and R0000729</translate> | ||
| + | |Categories=Production | ||
|Difficulty=Very hard | |Difficulty=Very hard | ||
| − | |Duration= | + | |Duration=4 |
|Duration-type=hour(s) | |Duration-type=hour(s) | ||
}} | }} | ||
| Ligne 16 : | Ligne 20 : | ||
Standard spanner set | Standard spanner set | ||
| − | + | Large adjustable spanner | |
Drifts and punches | Drifts and punches | ||
| Ligne 24 : | Ligne 28 : | ||
Soft hammer | Soft hammer | ||
| − | + | FE10 Solvent | |
| + | |||
| + | Hylomar Gasket | ||
| Ligne 83 : | Ligne 89 : | ||
All fasteners should be marked once finalised</translate> | All fasteners should be marked once finalised</translate> | ||
|Step_Picture_00=R0008013_Clacker_assembly_quality.png | |Step_Picture_00=R0008013_Clacker_assembly_quality.png | ||
| + | }} | ||
| + | {{Tuto Step | ||
| + | |Step_Title=<translate>Motor Drive pinion</translate> | ||
| + | |Step_Content=<translate>1 Check fit of Motor drive gear D0007873 onto B0000335 motor. Ensure fit is smooth and pinion can be fitted by hand. | ||
| + | |||
| + | |||
| + | 2 If gear does not fit onto spindle by hand, remove key from motor shaft and | ||
| + | |||
| + | * Check motor gear fits on shaft with no key present. If not rework bore of motor gear to ensure correct fitment | ||
| + | * Check key passes through motor gear keyway . If not rework keyway until key passes through by hand | ||
| + | * Re fit key and check motor gear now fits by hand onto motor shaft | ||
| + | |||
| + | 3 Set motor pinion flush to top of shaft and secure with 2 off M6 x 10 KCP grubscrews and Loctite 243. Ensure these are fully tightened</translate> | ||
| + | |Step_Picture_00=R0000299_Stroke_assembly_rebuild_Photo_04-07-2024_08_21_45.jpg | ||
| + | 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| + | |Step_Picture_01=R0000299_Stroke_assembly_rebuild_Photo_04-07-2024_08_01_22.jpg | ||
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}} | }} | ||
{{Notes}} | {{Notes}} | ||
Version du 4 juillet 2024 à 15:45
Instructions for correct assembly and setting of stroke assembly gearboxes Original part numbers R0000728 and R0000729
Difficulté
Très difficile
Durée
4 heure(s)
Introduction
The following instructions should be followed to ensure that correct assembly and setting are performed
Tools / consumables Required
Standard hex key set
Standard spanner set
Large adjustable spanner
Drifts and punches
Ballpein hammer
Soft hammer
FE10 Solvent
Hylomar Gasket
Parts Required
Kit R0000299 containing
B0000043 Double Angular bearing 15 I?D 35 O?D 15.9 long rubber seal 3 x 2
B0000105 Double Angular Bearing 15 I/D 35 O/D 15.9 Long x 1
B0000335 3ph Brake motor 2 pole 3000rpm x 1
B0000380 Double Angular Bearing 25 I/D 52 O/D 20.6 Long + rubber seal x 2
D0000059 Damper Bridge x 1
D0000062 Damper Bridge Boss x 2
D0007730 ZX4 V Notch Mk1 Spindle Shaft x1
D0007867 Bevel Gear (Left) x 1
D0007868 Bevel Gear (Right ) x 1
D0007873 Motor Gear x 1
D0007874 Pinion Gear x 1
D0007875 Pinion Shaft x 1Étape 1 - Handing clarification
R0000728 and R0000729 are mirror images to each other
Please inspect pictures to clarify and confirm correct hand to be built
(Supplied unit to be refurbished will always be rebuilt as the same hand )
Étape 2 - Unless otherwise stated
Always use Loctite 243 on all fasteners fitted unless stated different
All bearings should be an acceptable fit, with Loctite 641 and FE10 solvent used if required
All fasteners should be marked once finalised
Étape 3 - Motor Drive pinion
1 Check fit of Motor drive gear D0007873 onto B0000335 motor. Ensure fit is smooth and pinion can be fitted by hand.
2 If gear does not fit onto spindle by hand, remove key from motor shaft and
- Check motor gear fits on shaft with no key present. If not rework bore of motor gear to ensure correct fitment
- Check key passes through motor gear keyway . If not rework keyway until key passes through by hand
- Re fit key and check motor gear now fits by hand onto motor shaft
3 Set motor pinion flush to top of shaft and secure with 2 off M6 x 10 KCP grubscrews and Loctite 243. Ensure these are fully tightened
Draft
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