R0015343 Waste Guidance Installation : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
Ligne 65 : Ligne 65 :
  
  
−
Secure using m5 d nuts  
+
Secure using m5 slim D nuts , M5 x 10 socket caps and M5 A form washers 
  
  
Ligne 73 : Ligne 73 :
 
|Step_Picture_02=R0015343_Waste_Guidance_Installation_Screenshot_2023-10-31_140032_-_Copy.png
 
|Step_Picture_02=R0015343_Waste_Guidance_Installation_Screenshot_2023-10-31_140032_-_Copy.png
 
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 +
|Step_Picture_03=R0015343_Waste_Guidance_Installation_Screenshot_2023-12-18_160125.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Fit side sheets</translate>
 
|Step_Title=<translate>Fit side sheets</translate>
−
|Step_Content=<translate>Fit 4 off side sheet as shown</translate>
+
|Step_Content=<translate>Fit 4 off side sheet as shown
 +
 
 +
 
 +
Secure using m5 slim D nuts , M5 x 10 socket caps and M5 A form washers
 +
 
 +
 
 +
At position shown, Use 2 off M5 x 10button heads for clearance when motor fitted</translate>
 
|Step_Picture_00=R0015343_Waste_Guidance_Installation_Screenshot_2023-10-31_140345_-_Copy.png
 
|Step_Picture_00=R0015343_Waste_Guidance_Installation_Screenshot_2023-10-31_140345_-_Copy.png
 
|Step_Picture_01=R0015343_Waste_Guidance_Installation_Screenshot_2023-10-31_140349_-_Copy.png
 
|Step_Picture_01=R0015343_Waste_Guidance_Installation_Screenshot_2023-10-31_140349_-_Copy.png
 +
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 +
|Step_Picture_02=R0015343_Waste_Guidance_Installation_Screenshot_2023-12-18_160125.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
Ligne 90 : Ligne 99 :
  
 
Provide details to enable ecr to be raised to add mounting holes</translate>
 
Provide details to enable ecr to be raised to add mounting holes</translate>
−
|Step_Picture_00=R0015343_Waste_Guidance_Installation_Screenshot_2023-10-31_140518.png
+
|Step_Picture_00=R0015343_Waste_Guidance_Installation_Screenshot_2023-12-18_154656.png
 +
|Step_Picture_01=R0015343_Waste_Guidance_Installation_Screenshot_2023-12-18_155937.png
 +
|Step_Picture_01_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":1160,"height":817,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.52,"scaleY":0.52,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/f/f6/R0015343_Waste_Guidance_Installation_Screenshot_2023-12-18_155937.png","filters":[]},{"type":"wfline","version":"2.4.6","originX":"center","originY":"center","left":347,"top":217.5,"width":0,"height":71,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":4,"strokeDashArray":null,"strokeLineCap":"round","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"x1":0,"x2":0,"y1":35.5,"y2":-35.5},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":347,"top":253,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":347,"top":182,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfline","version":"2.4.6","originX":"center","originY":"center","left":78.5,"top":70,"width":1,"height":86,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":4,"strokeDashArray":null,"strokeLineCap":"round","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"x1":0.5,"x2":-0.5,"y1":43,"y2":-43},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":79,"top":113,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":78,"top":27,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfarrow2line","version":"2.4.6","originX":"center","originY":"center","left":234,"top":138.5,"width":224,"height":155,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":4,"strokeDashArray":null,"strokeLineCap":"round","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"x1":-112,"x2":112,"y1":-77.5,"y2":77.5,"x2a":100.10566595915637,"y2a":59.54102403462746,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 +
|Step_Picture_02=R0015343_Waste_Guidance_Installation_Screenshot_2023-12-18_160111.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
Ligne 97 : Ligne 109 :
  
  
−
Ensure end plate does not touch belt  
+
Ensure end plate does not touch belt. Needs to be 3mm higher than belt face 
  
  
 
Mark positions for mounting holes and remove end plate</translate>
 
Mark positions for mounting holes and remove end plate</translate>
 
|Step_Picture_00=R0015343_Waste_Guidance_Installation_Screenshot_2023-10-31_140605.png
 
|Step_Picture_00=R0015343_Waste_Guidance_Installation_Screenshot_2023-10-31_140605.png
 +
|Step_Picture_01=R0015266B_mount_completed_assemblies_photorequired.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Drill end plate</translate>
 
|Step_Title=<translate>Drill end plate</translate>
−
|Step_Content=<translate>Drill M6 clearance holes at marked points
+
|Step_Content=<translate>Drill M6 clearance holes at marked points  
  
 +
Photos and details of this please
 +
<u>'''Drill off cable tie bases for motor cable'''</u>
  
−
Drill off cable tie bases for motor cable
 
  
−
 
+
Provide all details to enable ECR generation</translate>
−
Provide all details to enable ecr generation</translate>
 
 
|Step_Picture_00=R0015343_Waste_Guidance_Installation_Screenshot_2023-10-31_145826.png
 
|Step_Picture_00=R0015343_Waste_Guidance_Installation_Screenshot_2023-10-31_145826.png
 +
|Step_Picture_01=R0015266B_mount_completed_assemblies_photorequired.png
 +
|Step_Picture_02=R0015343_Waste_Guidance_Installation_Screenshot_2023-12-18_154032.png
 +
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}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Fit end plate</translate>
 
|Step_Title=<translate>Fit end plate</translate>
−
|Step_Content=<translate>Ensure button head M6 fasteners are used backed with m6 nuts</translate>
+
|Step_Content=<translate>Ensure button head M6 fasteners are used backed with M6 dome nuts</translate>
 
|Step_Picture_00=R0015343_Waste_Guidance_Installation_Screenshot_2023-10-31_140605.png
 
|Step_Picture_00=R0015343_Waste_Guidance_Installation_Screenshot_2023-10-31_140605.png
 +
|Step_Picture_01=R0015343_Waste_Guidance_Installation_Screenshot_2023-12-18_154032.png
 +
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}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
Ligne 126 : Ligne 144 :
 
please detail</translate>
 
please detail</translate>
 
|Step_Picture_00=R0015343_Waste_Guidance_Installation_Screenshot_2023-10-31_135102.png
 
|Step_Picture_00=R0015343_Waste_Guidance_Installation_Screenshot_2023-10-31_135102.png
 +
|Step_Picture_01=R0015343_Waste_Guidance_Installation_Screenshot_2023-12-18_160419.png
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|Step_Picture_02=R0015343_Waste_Guidance_Installation_Screenshot_2023-12-18_160414.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Fit lower swarf funnel brackets</translate>
 
|Step_Title=<translate>Fit lower swarf funnel brackets</translate>
−
|Step_Content=<translate>secure with M5 caps and d nuts</translate>
+
|Step_Content=<translate><u>'''Pictures Required'''</u>
 +
 
 +
 
 +
Secure with 4 off M5 x 10 socket caps and M5 A form washers</translate>
 
|Step_Picture_00=R0015343_Waste_Guidance_Installation_Screenshot_2023-10-31_150141.png
 
|Step_Picture_00=R0015343_Waste_Guidance_Installation_Screenshot_2023-10-31_150141.png
 
|Step_Picture_01=R0015343_Waste_Guidance_Installation_Screenshot_2023-10-31_150131.png
 
|Step_Picture_01=R0015343_Waste_Guidance_Installation_Screenshot_2023-10-31_150131.png
 +
|Step_Picture_02=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Add riv nuts</translate>
 
|Step_Title=<translate>Add riv nuts</translate>
−
|Step_Content=<translate>Add 2 off m6 rivnuts to swarf funnel</translate>
+
|Step_Content=<translate>Add 2 off m6 rivnuts to swarf funnel pre drilled holes
 +
 
 +
 
 +
Ecr raised to add rivnut to drawing 18/12/23</translate>
 
|Step_Picture_00=R0015343_Waste_Guidance_Installation_Screenshot_2023-10-31_150250.png
 
|Step_Picture_00=R0015343_Waste_Guidance_Installation_Screenshot_2023-10-31_150250.png
 +
|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
Ligne 148 : Ligne 176 :
 
Picture required for correct setting position of funnel</translate>
 
Picture required for correct setting position of funnel</translate>
 
|Step_Picture_00=R0015343_Waste_Guidance_Installation_Screenshot_2023-10-31_150346.png
 
|Step_Picture_00=R0015343_Waste_Guidance_Installation_Screenshot_2023-10-31_150346.png
 +
|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Drill and pin</translate>
 
|Step_Title=<translate>Drill and pin</translate>
−
|Step_Content=<translate>Drill and pin funnel in position with 2 off 3 mm spiral pins</translate>
+
|Step_Content=<translate>Details and pictures Required
 +
 
 +
 
 +
Drill and pin funnel in position with 2 off 3 mm spiral pins</translate>
 
|Step_Picture_00=R0015343_Waste_Guidance_Installation_Screenshot_2023-10-31_150346.png
 
|Step_Picture_00=R0015343_Waste_Guidance_Installation_Screenshot_2023-10-31_150346.png
 +
|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step

Version du 18 décembre 2023 à 18:08

Installation details of waste guidance

Auteur avatarGareth Green | Dernière modification 5/06/2024 par Gareth Green en cours de rédaction

Difficulté
Moyen
Durée
2 heure(s)

Installation details of waste guidance

Difficulté
Moyen
Durée
2 heure(s)

Introduction

Tools Required


Standard hex key set

Standard spanner set

Standard HSS drill set

Standard tap set


Parts Required


D0001967 Conveyor End Plate x 1

D0001970 Swarf Funnel Support x 2

D0005616 Conveyor Swarf Funnel x 1

D0010843 Conveyor Deflector Plate x 1

M0000031 Panel Edging Strip; 9 x 6mm (consumable stock )

R0015344 Bench Assemble Conveyor Parts


Étape 1 - Unless otherwise stated

Use Loctite 243 on all fasteners

Use Loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised

R0015086 Assemble Pneumatics on to electrical cabinet loctite 243.png



Étape 2 - Please note

Drive motor must be removed to allow access to fit side sheets


1 locking grubscrew must be slackened to allow drive motor to be removed.


Ensure drive motor is refitted after installation of waste guidance sheets

R0015338 Bench Assemble Serial Plate caution.png



Étape 3 - Fit Radius side sheets

fit 2 off radius side sheets as shown


Secure using m5 slim D nuts , M5 x 10 socket caps and M5 A form washers


Position as shown 5mm from edge frame

R0015343 Waste Guidance Installation Screenshot 2023-10-31 140057.png
R0015343 Waste Guidance Installation Screenshot 2023-10-31 140102 - Copy.png

R0015343 Waste Guidance Installation Screenshot 2023-12-18 160125.png

Étape 4 - Fit side sheets

Fit 4 off side sheet as shown


Secure using m5 slim D nuts , M5 x 10 socket caps and M5 A form washers


At position shown, Use 2 off M5 x 10button heads for clearance when motor fitted

R0015343 Waste Guidance Installation Screenshot 2023-10-31 140345 - Copy.png

R0015343 Waste Guidance Installation Screenshot 2023-12-18 160125.png


Étape 5 - Fit deflector

...Ensure holes if drilled by hand are sufficiently deburred and free of sharp edges on both sides

Drill and fit deflector as shown

Ensure deflector is mounted at a height that clearance is present between conveyor belt and deflector


Provide details to enable ecr to be raised to add mounting holes

R0015343 Waste Guidance Installation Screenshot 2023-12-18 154656.png

R0015343 Waste Guidance Installation Screenshot 2023-12-18 160111.png


Étape 6 - Position end plate

Position conveyor end plate as shown


Ensure end plate does not touch belt. Needs to be 3mm higher than belt face


Mark positions for mounting holes and remove end plate

R0015343 Waste Guidance Installation Screenshot 2023-10-31 140605.png
R0015266B mount completed assemblies photorequired.png


Étape 7 - Drill end plate

Drill M6 clearance holes at marked points

Photos and details of this please Drill off cable tie bases for motor cable


Provide all details to enable ECR generation

R0015343 Waste Guidance Installation Screenshot 2023-10-31 145826.png
R0015266B mount completed assemblies photorequired.png


Étape 8 - Fit end plate

Ensure button head M6 fasteners are used backed with M6 dome nuts

R0015343 Waste Guidance Installation Screenshot 2023-10-31 140605.png


Étape 9 - Fit edging strip

Fit edging strip to top faces


please detail

R0015343 Waste Guidance Installation Screenshot 2023-10-31 135102.png
R0015343 Waste Guidance Installation Screenshot 2023-12-18 160419.png
R0015343 Waste Guidance Installation Screenshot 2023-12-18 160414.png


Étape 10 - Fit lower swarf funnel brackets

Pictures Required


Secure with 4 off M5 x 10 socket caps and M5 A form washers

R0015343 Waste Guidance Installation Screenshot 2023-10-31 150141.png
R0015343 Waste Guidance Installation Screenshot 2023-10-31 150131.png
ZX5 Production R0015122 Module A to R0015139 Module B alignment photorequired.png


Étape 11 - Add riv nuts

Add 2 off m6 rivnuts to swarf funnel pre drilled holes


Ecr raised to add rivnut to drawing 18/12/23

R0015343 Waste Guidance Installation Screenshot 2023-10-31 150250.png
ZX5 Production R0015122 Module A to R0015139 Module B alignment photorequired.png


Étape 12 - Fit swarf funnel

Fit swarf funnel to conveyor brackets


Secure with M6 cap heads and washers


Picture required for correct setting position of funnel

R0015343 Waste Guidance Installation Screenshot 2023-10-31 150346.png
ZX5 Production R0015122 Module A to R0015139 Module B alignment photorequired.png


Étape 13 - Drill and pin

Details and pictures Required


Drill and pin funnel in position with 2 off 3 mm spiral pins

R0015343 Waste Guidance Installation Screenshot 2023-10-31 150346.png
ZX5 Production R0015122 Module A to R0015139 Module B alignment photorequired.png


Étape 14 - Check all fasteners

Check all fasteners are finalised and marked


Ensure all settings have been finalised

R0000711 Rotary Base Assembly quality-assurance-testing.png



Commentaires

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