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Tolerance 0.002" / 0.05mm | Tolerance 0.002" / 0.05mm | ||
− | + | [https://stugaltd.monday.com/boards/3628350043/pulses/4665028475][[R0015311 Install and Align Datum rollers]] | |
− | [https://stugaltd.monday.com/boards/3628350043/pulses/ | ||
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{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Multi head levelling points</translate> | |Step_Title=<translate>Multi head levelling points</translate> | ||
− | |Step_Content=<translate>https://stuga.dokit.app/ | + | |Step_Content=<translate>#x axis machine levelling. use a 2 meter straight edge between the indicated points and an engineers level on top to level this axis |
+ | #Y axis levelling. Use an engineers level to straddle the 2 indicated points to level the y axis of the machine | ||
+ | |||
+ | [[R0015311 Install and Align Datum rollers]] | ||
+ | |||
+ | [[R0002913E Install and Align Rotary head Subframe]] | ||
+ | |||
+ | [[R0002913E Install and Align Rotary head Subframe PART 2]] | ||
+ | |||
+ | [[R0015046 Bench Assemble Infeed Clamps]]</translate> | ||
+ | |Step_Picture_00=ZX5_Installation_Procedure_2023_Part_2_Screenshot_2023-12-05_144304.png | ||
+ | |Step_Picture_01=ZX5_Installation_Procedure_2023_Part_2_Screenshot_2023-12-05_144314.png | ||
+ | |Step_Picture_02=ZX5_Installation_Procedure_2023_Screenshot_2023-12-05_145254.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Alignment of Machining center to outfeed table</translate> | ||
+ | |Step_Content=<translate>Machining center is aligned to the outfeed using the following | ||
+ | |||
+ | |||
+ | Grip pin setting jig | ||
+ | |||
+ | Laser level | ||
+ | |||
+ | 2 meter straight edge | ||
+ | |||
+ | |||
+ | X axis position is determined by hepco rail travel at full extent and center clamp bar within machining center. The gap here should be approximately 75mm. | ||
+ | |||
+ | |||
+ | Y axis position is determined by the grip pin jig and the machining center backfence rollers. The grip pin jig must be used at 2 points for correct alignment . Infeed datum rollers and v notch datum rollers. | ||
+ | |||
+ | Ensure gripper pins fall freely and centrally into alignment jig when setting. | ||
+ | |||
+ | Only move Machining centre to adjust this position | ||
+ | |||
+ | |||
+ | Height is determined by the datum horizontal rollers in the machining center and the blue rollers on the outfeed table. Out feed rollers and platform should be less than 1mm below the Machining centre rollers | ||
+ | |||
+ | <br /> | ||
+ | |||
+ | #position machining center roughly in place on the end of the outfeed table | ||
+ | #level using previous step | ||
+ | #once the module has been levelled, final levelling of the outfeed x axis can be done , as it uses the machining center as a datum to hold the laser level | ||
+ | {{Warning|...Levels must be extremely accurate in the machining center +- 1 division for this step to be accurate}}Place laser level in the rear datum roller section of the machining center | ||
+ | |||
+ | Position gripper carriage as close to the laser level as possible | ||
+ | |||
+ | Mark a horizontal line of the carriage plate as a height datum | ||
+ | |||
+ | Move the carriage to above the next section of frame feet and adjust the pair of jacking bolts to adjust line to be on laser level mark | ||
+ | |||
+ | Repeat this step above every pair of frame legs where jacking bolts are{{Warning|...Make sure frame bolts are accurately rotated when adjusting as pairs. If this isn't done, y axis level will be lost and unnecessary strain will be added to frame sections}}These steps will ensure the outfeed is now set on a dead flat plain | ||
+ | |||
+ | |||
+ | 4. Use the pin jig to adjust the position of the machining center to allow the gripper pins to align with the jig at all points along the back fence rollers. hepco beam should also be moved from in to the out position also to double check this jig setting | ||
+ | |||
+ | 5. Use laser against machining center rollers to cast a laser line along the outfeed. Pull the gripper as close as possible to the laser, and mark a vertical line on the gripper where the laser dot falls. | ||
+ | |||
+ | Move the gripper to the end of the hepco rail and check if the laser stop still aligns on the vertical line previously marked . If it doesn't , grip pin alignment will need re checking as it is crucial that both of these areas are correct | ||
+ | |||
+ | 6 final height adjustment is set by using a 2 meter straight edge through the machining center rollers to the first set of rollers on the outfeed table. Machining center can be adjusted up or down to bring these rollers all onto the same height plain (-1mm maximum) | ||
+ | |||
+ | |||
+ | [[R0015028D ZX5 Hepco Beam Alignment Module C]] | ||
+ | |||
+ | [[R0015028D ZX5 Hepco Beam Alignment Module C part 2]] | ||
+ | <br /></translate> | ||
+ | |Step_Picture_00=ZX5_Installation_Procedure_2023_Part_2_Screenshot_2023-12-05_144706.png | ||
+ | |Step_Picture_01=ZX5_Installation_Procedure_2023_Screenshot_2023-12-05_145254.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Position Module A Infeed Table</translate> | ||
+ | |Step_Content=<translate>Position Module A infeed table in front of Module B machining centre | ||
+ | |||
+ | |||
+ | Use Back fence of module A and Module B as y axis alignment point | ||
+ | |||
+ | |||
+ | Position X axis of Module A frame close to B as shown | ||
+ | |||
+ | |||
+ | Do not finalise alignment yet, use as rough position markers</translate> | ||
+ | |Step_Picture_00=ZX5_Installation_Procedure_2023_Part_2_Screenshot_2023-12-05_145835.png | ||
+ | |Step_Picture_01=ZX5_Installation_Procedure_2023_Screenshot_2023-12-05_145254.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Machining centre Infeed levelling</translate> | ||
+ | |Step_Content=<translate>Y axis of machining centre infeed . This is done on the indicated face of the arms using a level . Only level the indicated arms as these are the only ones controllable by the jacking feet positions | ||
+ | |||
+ | <nowiki>#</nowiki>Use a laser level placed on the levelled machining centre infeed rollers, and cast a laser line along the length of the infeed table. Ensure the beam is positioned so a reading can be taken from each circled point on the frame. Take a measurement from the first circled point with a steel rule of the indicated area. Replicate this measurement at all points indicated along the frame by Adjusting the legs in pairs to raise or lower the appropriate arm | ||
+ | |||
+ | |||
+ | This will ensure the frame is level and flat | ||
+ | |||
+ | <br /></translate> | ||
+ | |Step_Picture_00=ZX5_Installation_Procedure_2023_Part_2_Screenshot_2023-12-05_150218.png | ||
+ | |Step_Picture_01=ZX5_Installation_Procedure_2023_Part_2_Screenshot_2023-12-05_150253.png | ||
+ | |Step_Picture_02=ZX5_Installation_Procedure_2023_Part_2_Screenshot_2023-12-05_150231.png | ||
+ | |Step_Picture_03=ZX5_Installation_Procedure_2023_Part_2_Screenshot_2023-12-05_150243.png | ||
+ | |Step_Picture_03_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":741,"height":361,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.81,"scaleY":0.81,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/a/a5/ZX5_Installation_Procedure_2023_Part_2_Screenshot_2023-12-05_150243.png","filters":[]}],"height":292,"width":600} | ||
+ | |Step_Picture_04=ZX5_Installation_Procedure_2023_Screenshot_2023-12-05_145254.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Finalise alignment</translate> | ||
+ | |Step_Content=<translate>Height of module A is determined by load rollers. | ||
+ | |||
+ | Blue load rollers should be -1mm below Module B load rollers . Adjust All jacking points on module A the same amount to lift or lower the frame to match module B. | ||
+ | |||
+ | |||
+ | Y axis alignment is achieved by using laser . Position laser against back fence of module B and cast across Module A frame in front of backfences. Adjust frame to achieve the same laser measurement at each individual backfence</translate> | ||
}} | }} | ||
{{Notes}} | {{Notes}} | ||
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+ | |Language=en | ||
|SourceLanguage=none | |SourceLanguage=none | ||
|IsTranslation=0 | |IsTranslation=0 | ||
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{{Tuto Status | {{Tuto Status | ||
|Complete=Draft | |Complete=Draft | ||
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Key Steps for mechanical installation of ZX5
Auteur Gareth Green | Dernière modification 21/12/2023 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽
Key Steps for mechanical installation of ZX5
ZX5_Installation_Procedure_2023_Screenshot_2023-12-05_141423.png
Key data for installation of ZX5
Dokit to generate consistency of installation
Quality checks for installation
Check X axis alignment of horiczontal and vertical rollers using 2 meter straight edge and feeler gauges
Any discrepancy must be reported and rectified if present
Tolerance 0.002" / 0.05mm
[1]R0015311 Install and Align Datum rollers
R0015311 Install and Align Datum rollers
R0002913E Install and Align Rotary head Subframe
Machining center is aligned to the outfeed using the following
Grip pin setting jig
Laser level
2 meter straight edge
X axis position is determined by hepco rail travel at full extent and center clamp bar within machining center. The gap here should be approximately 75mm.
Y axis position is determined by the grip pin jig and the machining center backfence rollers. The grip pin jig must be used at 2 points for correct alignment . Infeed datum rollers and v notch datum rollers.
Ensure gripper pins fall freely and centrally into alignment jig when setting.
Only move Machining centre to adjust this position
Height is determined by the datum horizontal rollers in the machining center and the blue rollers on the outfeed table. Out feed rollers and platform should be less than 1mm below the Machining centre rollers
Position gripper carriage as close to the laser level as possible
Mark a horizontal line of the carriage plate as a height datum
Move the carriage to above the next section of frame feet and adjust the pair of jacking bolts to adjust line to be on laser level mark
Repeat this step above every pair of frame legs where jacking bolts are
4. Use the pin jig to adjust the position of the machining center to allow the gripper pins to align with the jig at all points along the back fence rollers. hepco beam should also be moved from in to the out position also to double check this jig setting
5. Use laser against machining center rollers to cast a laser line along the outfeed. Pull the gripper as close as possible to the laser, and mark a vertical line on the gripper where the laser dot falls.
Move the gripper to the end of the hepco rail and check if the laser stop still aligns on the vertical line previously marked . If it doesn't , grip pin alignment will need re checking as it is crucial that both of these areas are correct
6 final height adjustment is set by using a 2 meter straight edge through the machining center rollers to the first set of rollers on the outfeed table. Machining center can be adjusted up or down to bring these rollers all onto the same height plain (-1mm maximum)
Position Module A infeed table in front of Module B machining centre
Use Back fence of module A and Module B as y axis alignment point
Position X axis of Module A frame close to B as shown
Do not finalise alignment yet, use as rough position markers
Y axis of machining centre infeed . This is done on the indicated face of the arms using a level . Only level the indicated arms as these are the only ones controllable by the jacking feet positions
#Use a laser level placed on the levelled machining centre infeed rollers, and cast a laser line along the length of the infeed table. Ensure the beam is positioned so a reading can be taken from each circled point on the frame. Take a measurement from the first circled point with a steel rule of the indicated area. Replicate this measurement at all points indicated along the frame by Adjusting the legs in pairs to raise or lower the appropriate arm
This will ensure the frame is level and flat
Height of module A is determined by load rollers.
Blue load rollers should be -1mm below Module B load rollers . Adjust All jacking points on module A the same amount to lift or lower the frame to match module B.
Y axis alignment is achieved by using laser . Position laser against back fence of module B and cast across Module A frame in front of backfences. Adjust frame to achieve the same laser measurement at each individual backfence
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