| [version en cours de rédaction] | [version en cours de rédaction] |
| Ligne 240 : | Ligne 240 : | ||
| − | 2 Fit to assembly Using 2 off M6 fat D nuts , M6 x 16 socket caps and A form washers at the position shown of | + | 2 Fit to assembly Using 2 off M6 fat D nuts , M6 x 16 socket caps and A form washers at the position shown of 600mm from indicated face to edge of ethercat box</translate> |
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{{Tuto Step | {{Tuto Step | ||
| Ligne 258 : | Ligne 258 : | ||
|Step_Content=<translate>Ensure all fasteners are double checked for correct tension, adhesive and identification to show finalised</translate> | |Step_Content=<translate>Ensure all fasteners are double checked for correct tension, adhesive and identification to show finalised</translate> | ||
|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png | |Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png | ||
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}} | }} | ||
{{Notes}} | {{Notes}} | ||
Version du 16 novembre 2023 à 13:34
Bench assembly details for sensor rail
Difficulté
Moyen
Durée
2 heure(s)
Sommaire
- 1 Introduction
- 2 Étape 1 - Unless otherwise stated
- 3 Étape 2 - Quality check
- 4 Étape 3 - Assemble Maytec frame
- 5 Étape 4 - Fit bushes
- 6 Étape 5 - Fit 1st Pivot
- 7 Étape 6 - Add dowel
- 8 Étape 7 - Fit 1st plate
- 9 Étape 8 - Fit 2nd plate
- 10 Étape 9 - Repeat for remaining plates
- 11 Étape 10 - Fit sensors
- 12 Étape 11 - Fit tie bases
- 13 Étape 12 - Assemble and mount Ethercat box
- 14 Étape 13 - Fit support angles
- 15 Étape 14 - Quality check
- 16 Commentaires
Introduction
Tools Required
Standard hex key set
Tape measure
Steel rule
Engineers square
Parts Required
B0001099 Bush flange 10 i/d 12 o/d x 14
C0001018 EP2338-0001 EtherCAT Box 8 Configurable IO x 1
D0010167 Ethercat Mount Plate x 1
D0015353 Sensor Flapper Pivot x 8
D0015355 Sensor Flapper Plate (312) x 6
D0015357 Sensor Flapper Plate (270) x 1
D0015363 Sensor Flapper Support Transfer x 1
E0000336L Sensor: M8; 4mm, PNP N/O, M8 conn x 7
F0000537 dowel pin 10 x 40 x 8
M0001016 Angle 74 x 38 x 2
M0001209 Bracket m8 proximity sensor bracket 90 deg x 7
Fastener list
M5 x 6 Grubscrew kcp 8 off
10mm x 40 dowel 8 off
M6 x 20 socket cap 8 off
M5 D nut 14 off
M6 D nut 10 off
M8 D nuts 8 off
M5 A form washer 7 off
M5 x 10 socket cap 7 off
M5 x 10 button socket 7 off
M3 x 20 panhead 2 off
M6 x 16 socket cap 2 off
M6 A form washer 2 off
M8 x 20 socket cap 8 off
M8 heavy motor plate washer 8 off
Cable tie bases 7 off
Étape 1 - Unless otherwise stated
Use Loctite 243 on all fasteners
Use Loctite 570 on all threaded pneumatic connections
Pen mark all bolts when finalised
Étape 2 - Quality check
Check components
Remove protective film from sensor flappers
D0015355 Sensor Flapper Plate (312) x 6
D0015357 Sensor Flapper Plate (270) x 1
1 Ensure indicated have a radius on the indicated faces and are smooth and burr free
2 Ensure apex is flattened off, use linisher if required. This step is required to enable correction function of paddles
Étape 3 - Assemble Maytec frame
Assemble frame as shown, using fittings supplied with D0015636 Maytec frame kit
Set leg 1 to 405mm
Set leg 2 to 305mm
Étape 4 - Fit bushes
Use vice to Fit B0001099 Bush flange 10 i/d 12 o/d x 14 into D0015355 Sensor Flapper Plate (312) x 6 and D0015357 Sensor Flapper Plate (270) x 1 as shown
Étape 5 - Fit 1st Pivot
Fit 1st D0015353 Sensor Flapper Pivot as shown setting flush with end of mounting bar. D nut will extend slightly beyond mounting bar, this is normal.
Fix with F0000299 m6 d nut and M6 x 20 socket cap
Étape 6 - Add dowel
Fit F0000537 dowel pin 10 x 40 as shown, leaving 5mm of protrusion
Secure with M5 x 6 kcp grubscrew
Étape 7 - Fit 1st plate
1 Position as shown smaller D0015357 Sensor Flapper Plate
2 Captivate with pivot block and dowel as shown, using same fixings as previous pivot block . Ensure dowel sits central in pivot block.
3 Ensure sensor plate is free to move in the direction shown when fitted.
Sensor flapper should fall and return to its original position under its own weight.
Leave as minimal gap as possible between pivot blocks and sensor plate
Ensure sensor plate drops back under its own weight
Étape 8 - Fit 2nd plate
Fit D0015355 Sensor Flapper Plate (312) and fix with same method as previous steps
Étape 9 - Repeat for remaining plates
Fit remaining 5 plates in the same method as shown
Étape 10 - Fit sensors
Ensure sensors are fitted to the correct side of the sensor paddles. Sensors should be fitted to the radius side as shown
1 Fit 7 off M0001209 Bracket m8 proximity sensor bracket 90 deg. Position each bracket centrally beneath each sensor plate and orientate as shown
Use M5 fat D nut, M5 x 10 socket cap and A form washer to secure
2 Fit 7 off E0000336L Sensor: M8; 4mm, PNP N/O, M8 conn as shown .
3 Set sensor gap to 5mm
With the sensor plate fully depressed in the direction shown, set sensor so 5mm gap is present
4 Secure 2 off lock nuts on sensor. Caution do not over tension, as this can lead to damage to sensor !
Étape 11 - Fit tie bases
Fit Cable tie bases using M5 x 10 button sockets an M5 fat D nuts at the positions shown
(cables shown are fitted at a later stage)
Étape 12 - Assemble and mount Ethercat box
1 Assemble C0001018 EP2338-0001 EtherCAT Box 8 Configurable IO onto D0010167 Ethercat Mount Plate x 1 as shown using M3 x 20 pan head fasteners
2 Fit to assembly Using 2 off M6 fat D nuts , M6 x 16 socket caps and A form washers at the position shown of 600mm from indicated face to edge of ethercat box
Étape 13 - Fit support angles
Fit 2 off M0001016 Angle 74 x 38 as shown
Fasten with M8 Fat D nut, M8 x 20 socket cap and Heavy M8 motor plate washers
Étape 14 - Quality check
Ensure all fasteners are double checked for correct tension, adhesive and identification to show finalised
Draft
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