R0015358 Conveyor chassis : Différence entre versions

[version en cours de rédaction]

Version du 31 octobre 2023 à 14:50

Assembly details for conveyor frame

Auteur Gareth Green | Dernière modification 5/09/2024 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽

Difficulté

Moyen

Durée

4 heure(s)

Assembly details for conveyor frame

Difficulté

Moyen

Durée

4 heure(s)

Sommaire

1 Introduction
2 Étape 1 - Unless otherwise stated
3 Étape 2 - Drill blower points on rollers
4 Étape 3 - Assemble mounts
5 Étape 4 - insert M4 plate nuts
6 Étape 5 - Assemble main frame
7 Étape 6 - Finalise all fasteners
8 Étape 7 - Fit Slave roller (non driven)
9 Étape 8 - Fit drive roller
10 Étape 9 - Attach adhesive tape
11 Étape 10 - Fit stainless top plates
12 Étape 11 - Fit belt
13 Étape 12 - Fit mid roller
14 Étape 13 - Tension slave roller
15 Étape 14 - Tension drive roller
16 Étape 15 - Check all fasteners
17 Étape 16 - Fit drive motor and flange
18 Étape 17 - Fit blower fittings
19 Commentaires

Introduction

Tools Required

standard hex key set

Standard spanner set

Standard HSS drill set

Standard tap set

Utility knife

Parts Required

B0000441 Conveyor 3580mm x 300mm x 1

B0001013 Conveyor Motor SEW - WA 10 x 1

B0001177 Pair conveyor side cheeks and bearings slave x 2

M0000133 Conveyor Belt XL-AS 7350 x 300 B x 1

P0000200 Elbow Adaptor 6mm - M5 x 3

Étape 1 - Unless otherwise stated

Use Loctite 243 on all fasteners

Use Loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised

R0015086 Assemble Pneumatics on to electrical cabinet loctite 243.png

Étape 2 - Drill blower points on rollers

indicated 3 roller housings will require blower holes adding

Please include all drilling details for this procedure

Étape 3 - Assemble mounts

Assemble 4 off mounts

Each mount has 3 off maytec fittings

Ensure maytec fittings are orientated correctly

R0015358 Conveyor chassis Screenshot 2023-10-31 124234.png

Étape 4 - insert M4 plate nuts

insert 8 off supplied m4 plate nuts into correct face of long frame sections

Étape 5 - Assemble main frame

...Ensure maytec barrel fittings are positioned on inside face

Assemble main maytec frame

Ensure all sections are set in a parallel position

Étape 6 - Finalise all fasteners

Ensure all fasteners are finalised on frame

Étape 7 - Fit Slave roller (non driven)

Fit slave roller assembly as shown

Ensure spacer washers are fitted

Ensure blower points are orientated correctly to suit belt rotation direction

Étape 8 - Fit drive roller

Fit drive roller assembly as shown

Ensure spacer washers are fitted

Ensure blower point is orientated correctly to suit belt rotation direction

Étape 9 - Attach adhesive tape

Fit supplied adhesive tape to top face of frame at shown points

Étape 10 - Fit stainless top plates

Use stainless plates as a guide to align M4 plate nuts before removing adhesive tape backing

...Ensure stainless plates are aligned correctly. They should be parallel to maytec main frame

Once aligned , remove adhesive tape backing and secure stainless plates into position

Fit 8 off supplied m4 countersunk hex sockets to finalise stainless plate fitting

Étape 11 - Fit belt

Fit belt to assembly

Étape 12 - Fit mid roller

Fit mid roller

Étape 13 - Tension slave roller

Set lower roller tension

Measure and set gap to 15mm either side

Étape 14 - Tension drive roller

Tension drive roller to provide adequate tension to belt

Ensure both sides are set tot he same measurement

Étape 15 - Check all fasteners

Quality check all fasteners

ensure all fasteners have adhesive applied, are correctly tensioned and are pen marked to indicate finalised

Étape 16 - Fit drive motor and flange

Fit drive flange to bearing cheek ensuring correct orientation to allow correct fitment of motor

Fit motor to bearing flange

Étape 17 - Fit blower fittings

Fit 3 off blower fittings to mounting points on bearing cheeks

R0015358 Conveyor chassis Screenshot 2023-10-31 134014.png

Commentaires

en none 0 Draft

@@ Ligne 78 : / Ligne 78 : @@
 {{Tuto Step
 |Step_Title=<translate>Assemble main frame</translate>
-|Step_Content=<translate>Assemble main maytec frame
+|Step_Content=<translate>{{Warning|...Ensure maytec barrel fittings are positioned on inside face}}
+Assemble main maytec frame
 Ensure all sections are set in a parallel position</translate>
 |Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_124445.png
+|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":800,"height":501,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.75,"scaleY":0.75,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/thumb/0/06/R0015358_Conveyor_chassis_Screenshot_2023-10-31_124445.png/800px-R0015358_Conveyor_chassis_Screenshot_2023-10-31_124445.png","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":512.4,"top":269.4,"width":36.08,"height":36.08,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":18.042478565249787,"ry":18.042478565249787}],"height":376,"width":600}
 |Step_Picture_01=R0015358_Conveyor_chassis_Screenshot_2023-10-31_124539.png
 |Step_Picture_01_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":1476,"height":848,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.41,"scaleY":0.41,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/8/81/R0015358_Conveyor_chassis_Screenshot_2023-10-31_124539.png","filters":[]},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":140.6,"top":42.98,"width":47.8,"height":22.6,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":3.03,"scaleY":3.03,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"=","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} },{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":323.28,"top":137.8,"width":47.8,"height":22.6,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":3.1,"scaleY":3.1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"=","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} },{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":585.73,"top":271.02,"width":47.8,"height":22.6,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":3.2,"scaleY":3.2,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"=","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} },{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":406.85,"top":171.13,"width":47.8,"height":22.6,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":3.62,"scaleY":3.62,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"=","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":345,"width":600}
+|Step_Picture_02=R0015358_Conveyor_chassis_Screenshot_2023-10-31_134920.png
+|Step_Picture_02_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":1161,"height":850,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.52,"scaleY":0.52,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/3/31/R0015358_Conveyor_chassis_Screenshot_2023-10-31_134920.png","filters":[]},{"type":"wfarrow2line","version":"2.4.6","originX":"center","originY":"center","left":354.5,"top":118,"width":41,"height":72,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":4,"strokeDashArray":null,"strokeLineCap":"round","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"x1":20.5,"x2":-20.5,"y1":-36,"y2":36,"x2a":-3.6513484949614616,"y2a":22.579011122060994,"x2b":-17.555106756998995,"y2b":14.661593222845175},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":375,"top":82,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":334,"top":154,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":485.58,"top":72.61,"width":118.44,"height":75.03,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.52,"scaleY":1.52,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"Barrel fittings on inside face ","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":439,"width":600}
 }}
 {{Tuto Step