R0015321 Bench Assemble Guards and Doors : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
Ligne 64 : Ligne 64 :
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Roof Panel fit light</translate>
 
|Step_Title=<translate>Roof Panel fit light</translate>
|Step_Content=<translate>'''<u>Please Provide Fastener details and hole positions for drilled holes to fit lights if required</u>'''
+
|Step_Content=<translate>'''<u>Images show L-R configuration.  Please mirror  assembly for R-L</u>'''  
  
<u>'''Please Provide photos of this step'''</u> 
 
  
Fit Pre assembled lights to roof panel
+
Use m5 x 10 buttons 4 off + penny washers backed with a forms and dome nuts to fit each light assembly to pre drilled holes as shown
  
  
Ensure nyloc nuts are used to back of fixings on light assemblies
+
Ensure Light connection lead travels towards tie base fixing points
  
  
Fit cable tie bases  
+
Attach M4 tie bases with M4 x 6 button heads to pre drilled holes
  
  
Attach Cables from lights to tie bases</translate>
+
Secure cables from lights as shown</translate>
|Step_Picture_00=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2023-11-02_075436.png
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|Step_Picture_00=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2025-01-08_140240.png
|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
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|Step_Picture_01=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2025-01-08_140247.png
 +
|Step_Picture_02=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2025-01-08_140253.png
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|Step_Picture_03=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2025-01-08_141544.png
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|Step_Picture_04=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2025-01-08_140439.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Roof panel fit beacon</translate>
 
|Step_Title=<translate>Roof panel fit beacon</translate>
|Step_Content=<translate><u>'''Please Provide photos of this step'''</u> 
+
|Step_Content=<translate>'''<u>Images show L-R configuration.  Please mirror  assembly for R-L</u>'''
  
  
Fit Beacon assembly to roof</translate>
+
Attached pre wired beacon as shown</translate>
|Step_Picture_00=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2023-11-02_075436.png
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|Step_Picture_00=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2025-01-08_140345.png
|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
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|Step_Picture_01=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2025-01-08_140352.png
 +
|Step_Picture_02=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2025-01-08_141112.png
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|Step_Picture_02_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":494,"height":645,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.21,"scaleY":1.21,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/7/77/R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2025-01-08_141112.png","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":388,"top":689,"width":200,"height":200,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":100,"ry":100},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":225.38,"top":517.56,"width":68.94,"height":48.82,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":3.07,"scaleY":3.07,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"L-R position","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":783,"width":600}
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Roof panel fit Stuga sticker</translate>
 
|Step_Title=<translate>Roof panel fit Stuga sticker</translate>
|Step_Content=<translate><u>'''Please Provide photos of this step'''</u>
+
|Step_Content=<translate>Fit Large clear Stuga sticker to top face of roof. Position evenly between light fixing points shown 
  
 
+
Please ensure sticker is applied using foam spray and squeegee , so no air bubbles are present once fitted</translate>
Fit Large clear Stuga sticker to top face of roof. Please ensure sticker is applied wet, so no air bubbles are present once fitted  
+
|Step_Picture_00=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2025-01-08_141117.png
 
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|Step_Picture_01=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2025-01-08_141112.png
 
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|Step_Picture_02=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2025-01-08_141351.png
fit central and facing infeed</translate>
 
|Step_Picture_00=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2023-11-02_075436.png
 
|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
 
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Front Panel Upper Fit screen</translate>
 
|Step_Title=<translate>Front Panel Upper Fit screen</translate>
|Step_Content=<translate><u>'''Please Provide photos of this step'''</u>
+
|Step_Content=<translate><u>'''L-R Configuration shown .  Mirror for R-L'''</u>
 
 
 
 
Fit screen to front panel
 
 
 
 
 
Use M6 x 20 socket caps, M6 penny washers, M6 A Form washers and M6 nyloc nuts to fix
 
 
 
 
 
Ecr raised 11/12/23  to amend hole position on screen D0007654B Perspex Glazing - Front Guard MkBto allow fitment
 
  
  
Holes require slotting for time being until ecr is actioned</translate>
+
Use M6 x 16 socket caps, M6 penny washers, M6 A Form washers and M6 nyloc nuts to fix</translate>
|Step_Picture_00=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2023-11-02_081657.png
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|Step_Picture_00=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2025-01-08_141432.png
|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
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|Step_Picture_01=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2025-01-08_141438.png
 +
|Step_Picture_02=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2025-01-08_141443.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Front Panel Upper fit camera</translate>
 
|Step_Title=<translate>Front Panel Upper fit camera</translate>
|Step_Content=<translate><u>'''Please Provide photos of this step'''</u>   
+
|Step_Content=<translate><u>'''L-R Configuration shown .  Mirror for R-L'''</u>   
 +
 
  
 
Fit C0001239 Micro SD Card 32Gb Class 10 x 1 to camera before mounting  
 
Fit C0001239 Micro SD Card 32Gb Class 10 x 1 to camera before mounting  
Ligne 132 : Ligne 126 :
  
 
Camera must be fitted to top corner of front guard closest to Module F saw unit</translate>
 
Camera must be fitted to top corner of front guard closest to Module F saw unit</translate>
|Step_Picture_00=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2023-11-02_081657.png
+
|Step_Picture_00=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2025-01-08_141451.png
|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
+
|Step_Picture_01=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2025-01-08_141458.png
 +
|Step_Picture_02=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2025-01-08_141506.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Front Panel upper  Fit Sticker</translate>
 
|Step_Title=<translate>Front Panel upper  Fit Sticker</translate>
|Step_Content=<translate><u>'''Please Provide photos of this step'''</u>
+
|Step_Content=<translate>Remove 4mm off top and bottom of small stuga sticker, fit central with m6 bolt
  
  
Fit small clear Stuga sticker to front panel
 
  
  
 
Ensure sticker is fitted wet , so no air bubbles are present once fitted</translate>
 
Ensure sticker is fitted wet , so no air bubbles are present once fitted</translate>
|Step_Picture_00=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2023-11-02_081657.png
+
|Step_Picture_00=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2025-01-08_141531.png
|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
+
|Step_Picture_01=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2025-01-08_141522.png
 +
|Step_Picture_02=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2025-01-08_141537.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Rear Upper Panel  Fit Camera</translate>
 
|Step_Title=<translate>Rear Upper Panel  Fit Camera</translate>
|Step_Content=<translate><u>'''Please Provide photos of this step'''</u>   
+
|Step_Content=<translate><u>'''L-R Configuration shown .  Mirror for R-L'''</u>   
 +
 
  
 
Fit C0001239 Micro SD Card 32Gb Class 10 x 1 to camera before mounting  
 
Fit C0001239 Micro SD Card 32Gb Class 10 x 1 to camera before mounting  
Ligne 158 : Ligne 154 :
  
 
Ensure camera is fitted the correct orientation. Camera will have a 'UP' marked on body. This must be at the top</translate>
 
Ensure camera is fitted the correct orientation. Camera will have a 'UP' marked on body. This must be at the top</translate>
|Step_Picture_00=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2023-11-02_081909.png
+
|Step_Picture_00=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2025-01-08_142139.png
|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
+
|Step_Picture_01=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2025-01-08_142147.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Rear upper Panel Fit sticker</translate>
 
|Step_Title=<translate>Rear upper Panel Fit sticker</translate>
|Step_Content=<translate><u>'''Please Provide photos of this step'''</u>
+
|Step_Content=<translate><u>'''L-R Configuration shown .  Mirror for R-L'''</u>
  
  
 
Fit large Clear Stuga sticker . Ensure sticker is fitted wet to avoid air bubbles once fitted</translate>
 
Fit large Clear Stuga sticker . Ensure sticker is fitted wet to avoid air bubbles once fitted</translate>
|Step_Picture_00=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2023-11-02_081909.png
+
|Step_Picture_00=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2025-01-08_142133.png
|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
+
|Step_Picture_01=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2025-01-08_142403.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
Ligne 215 : Ligne 211 :
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Door Assembly  Fit stickers</translate>
 
|Step_Title=<translate>Door Assembly  Fit stickers</translate>
|Step_Content=<translate>Fit stickers as shown  
+
|Step_Content=<translate>Fit stickers as shown
 +
 
 +
parts consumables and ambient temp stickers need cutting down by 4mm top and bottom to suit doors
  
  

Version du 8 janvier 2025 à 15:26

Auteur avatarGareth Green | Dernière modification 8/01/2025 par Gareth Green en cours de rédaction

Introduction

Tools Required


Standard hex key set

Standard spanner set

Dymo label printer


Parts Required


C0001152 Camera: HikVision DS-2CD2343G0-I-2.8mm x 3

C0001239 Micro SD Card 32Gb Class 10 x 3

D0007643B Perspex Glazing - Door x 4

D0007644B Machining Centre Door 1 x 2

D0007645B Machining Centre Door 2 x 2

D0007654B Perspex Glazing - Front Guard MkB x 1

H0015747 8mm diameter rod x 1 ( in process of changing to D0015747 x 4 )

M0000036 Sign - Ear Protection x 1

M0000201 T Handle Cabinet Lock x 2


Étape 1 - Unless otherwise stated

Use locktite 243 on all fasteners

Use loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised



Étape 2 - Paintwork quality

Please ensure all paintwork is inspected before assembly and any quality issues are reported.


All paintwork must be of a good quality with no damage evident



Étape 3 - Roof Panel fit light

Images show L-R configuration. Please mirror assembly for R-L


Use m5 x 10 buttons 4 off + penny washers backed with a forms and dome nuts to fit each light assembly to pre drilled holes as shown


Ensure Light connection lead travels towards tie base fixing points


Attach M4 tie bases with M4 x 6 button heads to pre drilled holes


Secure cables from lights as shown

Étape 4 - Roof panel fit beacon

Images show L-R configuration. Please mirror assembly for R-L


Attached pre wired beacon as shown


Étape 5 - Roof panel fit Stuga sticker

Fit Large clear Stuga sticker to top face of roof. Position evenly between light fixing points shown

Please ensure sticker is applied using foam spray and squeegee , so no air bubbles are present once fitted


Étape 6 - Front Panel Upper Fit screen

L-R Configuration shown . Mirror for R-L


Use M6 x 16 socket caps, M6 penny washers, M6 A Form washers and M6 nyloc nuts to fix


Étape 7 - Front Panel Upper fit camera

L-R Configuration shown . Mirror for R-L


Fit C0001239 Micro SD Card 32Gb Class 10 x 1 to camera before mounting

Fit camera to top guard using 3 off M4 x 12 socket caps , and back off with M4 dome nuts and M4 A form washers

Ensure camera is fitted the correct orientation. Camera will have a 'UP' marked on body. This must be at the top


Camera must be fitted to top corner of front guard closest to Module F saw unit


Étape 8 - Front Panel upper Fit Sticker

Remove 4mm off top and bottom of small stuga sticker, fit central with m6 bolt



Ensure sticker is fitted wet , so no air bubbles are present once fitted


Étape 9 - Rear Upper Panel Fit Camera

L-R Configuration shown . Mirror for R-L


Fit C0001239 Micro SD Card 32Gb Class 10 x 1 to camera before mounting


Fit camera to rear panel using 3 off M4 x 12 socket caps , and back off with M4 dome nuts and M4 A form washers


Ensure camera is fitted the correct orientation. Camera will have a 'UP' marked on body. This must be at the top


Étape 10 - Rear upper Panel Fit sticker

L-R Configuration shown . Mirror for R-L


Fit large Clear Stuga sticker . Ensure sticker is fitted wet to avoid air bubbles once fitted


Étape 11 - Door assembly Fit Handles

Fit door handles to doors, ensure orientated as shown, With striker facing centre of door


Ensure Loctite 243 is used on all securing nuts and Securing bolts. Remove all pre fitted bolts and add adhesive


Once tightened sufficiently check that rotation of handles are smooth


Fit 2 off door bars to each door , Adhesive is vital on locking fasteners for these rods


Ensure chauffeured end is present and orientated correctly

Étape 12 - Attach key to handle

Ensure handle is left unlocked and key is fitted to handle as shown



Étape 13 - Door Assembly Fit screens

Fit screens to doors


Use M6 x 20 socket caps, M6 penny washers , M6 A form washers and M6 Nyloc

nuts to fix


Ensure protective wrap is only removed from edges to allow fitment of screen



Étape 14 - Door Assembly Fit stickers

Fit stickers as shown

parts consumables and ambient temp stickers need cutting down by 4mm top and bottom to suit doors


Ensure all stickers are fitted wet, so no air bubbles are present once fitted


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