R0015146 Pneumatic pipe Installation : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
Ligne 178 : Ligne 178 :
 
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}}
 
{{Tuto Step
 
{{Tuto Step
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|Step_Title=<translate>Add regulator pipe feeds</translate>
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|Step_Title=<translate>Prepare Pipes and Cables</translate>
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|Step_Content=<translate>1 Cut 6 lengths of 6mm black pipe at 5 meter long .  
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|Step_Content=<translate>1 Cut 6 lengths of 6mm black pipe at 5 meter long .
  
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Identify as
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2 Use cables EC05F and 24F from loom box</translate>
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|Step_Picture_00=R0015146_Pneumatic_pipe_Installation_Screenshot_2023-12-14_103530.png
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}}
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{{Tuto Step
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|Step_Title=<translate>Connections</translate>
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|Step_Content=<translate>1 Connect EC05f to in port of shown Ethercat box
  
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2062-  2069- 2022- 2029- 809- 802
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2 Connect 24f to in port of shown Ethercat box and tidy loom with cable ties
  
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<br /></translate>
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3 Leave slack here for regulator connections</translate>
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|Step_Picture_00=R0015146_Pneumatic_pipe_Installation_Screenshot_2023-12-14_103643.png
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}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate>Y80 Infeed top clamp</translate>
+
|Step_Title=<translate>Loom Regulator pipes</translate>
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|Step_Content=<translate>801 valve bank home to cylinder nose
+
|Step_Content=<translate>1 Loom across and attach 6 off 6mm black pipes to lower tab of tie bases.
 +
 
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2 Route pipes through area shown
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 +
3 Exit pipes at this point
  
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4 Identify pipes using airline to blow through. Use numbers  2069,2029,809,802,2022 and 2062.
  
−
809 valve bank active Y to feed Y80 regulator in and port indicated on picture
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5 Exit 2069,2029,809 and 802 through cutout. Leave 2022 and 2062 as is
  
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6 Connect Regulators as shown</translate>
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 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Y91 Eject</translate>
 +
|Step_Content=<translate>911 from valve bank home to cylinder nose
  
−
802 Regulator out to feed port indicated on picture
+
919 from valve bank active to cylinder rear</translate>
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Y80 Infeed top clamp</translate>
 +
|Step_Content=<translate>801 valve bank home to cylinder nose
  
  
Ligne 208 : Ligne 249 :
  
 
829 from valve bank active to cylinder rear</translate>
 
829 from valve bank active to cylinder rear</translate>
−
|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-10-23_140649.png
 
−
}}
 
−
{{Tuto Step
 
−
|Step_Title=<translate>Y91 Eject</translate>
 
−
|Step_Content=<translate>911 from valve bank home to cylinder nose
 
−
 
−
919 from valve bank active to cylinder rear</translate>
 
 
|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-10-23_140649.png
 
|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-10-23_140649.png
 
}}
 
}}

Version du 14 décembre 2023 à 12:11

Details to install pneumatic loom

Auteur avatarGareth Green | Dernière modification 27/02/2024 par Gareth Green en cours de rédaction

Difficulté
Difficile
Durée
8 heure(s)

Details to install pneumatic loom

Difficulté
Difficile
Durée
8 heure(s)

Introduction

This instruction is to incorporate assembly R0015033B Module F Wiring loom alongside this

See Electrical department for prepared components from above assembly


Tools Required


Pipe cutters

Pipe identification markers

Flush cutters


Parts Required

P0000010 6mm 1/8 elbow fitting x 6 P0000046 Fitting: 'Y' Adaptor 6mm x 6

P0000047 Bulkhead Elbow 6mm x 1

P0000159 Fitting: Stem Blanking Plug 6mm x 2

P0000160 Fitting: Flow Controller In Line 6mm x 2

P0000551 6mm inline Quick Exhaust Fitting x 3

P0001030 Fitting: SMC 6mm Equal Tee x 1

P0001008 regulator x 3

P0001009 Regulator nut x 3

P0001106 Plug in reducer 12-8mm x 1

P0001107 Fitting 12mm equal tee x 1

P0001166 12mm tube to tube elbow x 1


Étape 1 - Unless otherwise stated

All bolts to have Loctite 243 adhesive applied unless otherwise stated

All Threaded Pneumatic connections to have Loctite 570 applied

All bolts to be pen marked once adhesive applied and correct tension added

R0015086 Assemble Pneumatics on to electrical cabinet loctite 243.png



Étape 2 - Fit Front Tray

1 Fit front tray using 3 off M6 x 12 socket caps and 3 off penny washers

Ensure tray is fitted flush to frame on external edges

2 Assemble 3 off P0001008 regulators with 6 off P0000010 elbows as shown

3 Fit regulators to tray , ensuring all orientated the same and correct way

4 Add identification labels printed from dyno machine to regulators front and rear as follows

Y206 Centralise

Y202 Side clamp

Y80 Infeed Top clamp

Étape 3 - Valve bank identification

2 Row is home position


4 Row is active position

R0015146 Pneumatic pipe Installation Screenshot 2023-10-23 145414.png


Étape 4 - Cabinet Feed Connections

1 Connect 8mm Red pipe to air gun regulator .From main air service unit through trunking to regulator

2 Connect 12mm pipe as shown

Étape 5 - Rework fixing points

Additional holes added for cable tie bases .


ECR Raised 14/12 /23 to capture. Until processed rework parts at production

Étape 6 - Fit tie bases

1 Fit 2 off M4 tie base as shown using M4 x 6 button sockets. Ensure to orientate as shown

2 Fit 5 off M6 tie base as shown. Use M5x10 button sockets to fix

3 Fit 2 off M4 tie bases to eject using 2 off M4 x 6 button sockets

4 Fit 2 off M4 tie bases to eject using 2 off M4 x 6 button sockets

5 Fit 1 off M4 tie bases to eject using 1 off M4 x 6 button socket

6 Fit 1 off M6 cable tie base using M5 x 10 button socket


Étape 7 - Fit rear Ethercat box and 240v socket

1 Fit ethercat box as shown using 2 off M3 x 25 pan heads. Fit 2 off M3 A Form washers and 2 off M3 nuts behind

2 Fit 240v socket using 4 off M4 x 12 socket caps and 4 off A Form washers . Fit 4 off M4 A Form washers and 4 off M4 nyloc nuts behind

3 Refit front cover to 240v connection box

Étape 8 - Prepare Pipes and Cables

1 Cut 6 lengths of 6mm black pipe at 5 meter long .

2 Use cables EC05F and 24F from loom box

R0015146 Pneumatic pipe Installation Screenshot 2023-12-14 103530.png



Étape 9 - Connections

1 Connect EC05f to in port of shown Ethercat box

2 Connect 24f to in port of shown Ethercat box and tidy loom with cable ties

3 Leave slack here for regulator connections


Étape 10 - Loom Regulator pipes

1 Loom across and attach 6 off 6mm black pipes to lower tab of tie bases.

2 Route pipes through area shown

3 Exit pipes at this point

4 Identify pipes using airline to blow through. Use numbers 2069,2029,809,802,2022 and 2062.

5 Exit 2069,2029,809 and 802 through cutout. Leave 2022 and 2062 as is

6 Connect Regulators as shown

Étape 11 - Loom Cables

Loom cables 24F and EC05f as shown



Étape 12 - Y91 Eject

911 from valve bank home to cylinder nose

919 from valve bank active to cylinder rear

Étape 13 - Y80 Infeed top clamp

801 valve bank home to cylinder nose


803 to feed cylinder rear port and valve port indicated . P0000551 to be fitted to this line next to cylinder

R0015336 Pneumatic Output Testing Screenshot 2023-10-23 140649.png


Étape 14 - Y82 Outfeed top clamp

821 from Valve bank home to cylinder nose

829 from valve bank active to cylinder rear

R0015336 Pneumatic Output Testing Screenshot 2023-10-23 140649.png



Étape 15 - Y202 side clamp

2021 from valve bank home to cylinder rear

2029 from valve bank active to regulator in

2022 from regulator out to cylinder nose.


Add P0000551 to 2022 close to cylinder

ensure pipe loom does not foul any areas when movement of assemblies occurs

R0015336 Pneumatic Output Testing Screenshot 2023-10-23 140649.png



Étape 16 - Y204 Clamp position

2041 from valve bank home to in on p0000160 flow regulator then out, Y connection then feeds to nose of both cylinders


2049 from valve bank active to in on p0000160 flow regulator then out, Y connection then feeds to rear of both cylinders

R0015336 Pneumatic Output Testing Screenshot 2023-10-23 140649.png



Étape 17 - Y206 centralise

2061 from valve bank home to nose of cylinder

2069 from valve bank active to regulator in

2062 from regulator out to base of cylinder


fit P0000551 QEV to 2062 close to cylinder

ensure pipe loom does not foul any areas when movement of assemblies occurs

R0015336 Pneumatic Output Testing Screenshot 2023-10-23 140649.png



Étape 18 - Y207 saw cut

2071 from valve bank home to nose of cylinder

2079 from valve bank active to rear of cylinder


Flow restriction fitted next to cylinder fitting on rear

R0015336 Pneumatic Output Testing Screenshot 2023-10-23 140649.png



Étape 19 - Y210 Z support infeed

2101 from valve bank home to nose of cylinder

2109 from valve bank active to rear of cylinder

R0015336 Pneumatic Output Testing Screenshot 2023-10-23 140649.png



Étape 20 - Y213 Saw blowers

2139 from valve bank active to feed saw chute blower, turntable blower and conveyor blower.


P0000160 to be fitted on turntable and chute blowers .


Split feeds with y fittings

R0015336 Pneumatic Output Testing Screenshot 2023-10-23 140649.png



Étape 21 - Y214 Z Turret infeed

2149 from active port on valve bank to feed on infeed turret

R0015336 Pneumatic Output Testing Screenshot 2023-10-23 140649.png



Étape 22 - Y215 Z Turret outfeed

2159 from active port on valve bank to feed on outfeed turret

R0015336 Pneumatic Output Testing Screenshot 2023-10-23 140649.png



Étape 23 - Y224 Outfeed Z block

2241 from home port on valve bank to nose of cylinder

2249 from active port on valve bank to rear of cylinder

R0015336 Pneumatic Output Testing Screenshot 2023-10-23 140649.png



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