[version en cours de rédaction] | [version en cours de rédaction] |
Ligne 52 : | Ligne 52 : | ||
3 Take measurement on arm closest to module B at the indicated point from green runner strip to laser line | 3 Take measurement on arm closest to module B at the indicated point from green runner strip to laser line | ||
+ | |||
+ | 4 Adjust at each adjustment point to set each measurement to the same as the first measured arm | ||
+ | |||
+ | Ensure adjustment points are altered in pairs with exact turns to ensure Y axis level is not lost | ||
<br /></translate> | <br /></translate> | ||
|Step_Picture_00=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_Screenshot_2023-12-13_141841.png | |Step_Picture_00=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_Screenshot_2023-12-13_141841.png | ||
|Step_Picture_01=R0015266B_mount_completed_assemblies_photorequired.png | |Step_Picture_01=R0015266B_mount_completed_assemblies_photorequired.png | ||
+ | |Step_Picture_02=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_Screenshot_2023-12-13_140022.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Adjust height of module A</translate> | |Step_Title=<translate>Adjust height of module A</translate> | ||
− | |Step_Content=<translate></translate> | + | |Step_Content=<translate>Module A height must now be adjusted to match the height of Module B datum rollers |
+ | |||
+ | |||
+ | Ensure the adjustment points are always turned the <u>EXACT</u> same rotation when adjusting. This will ensure that Y axis level is not compromised | ||
+ | |||
+ | |||
+ | Adjust height to match height of Module B datum rollers. Tolerance -+1mm</translate> | ||
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| ||
+ | |Step_Picture_01=R0015266B_mount_completed_assemblies_photorequired.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Backfence Alignment check</translate> | ||
+ | |Step_Content=<translate>A laser must be used to ensure the backfence of the infeed is aligned along its entire length | ||
+ | |||
+ | |||
+ | 1 Place laser against vertical rollers in module B, casting line over infeed table. | ||
+ | |||
+ | 2 Take measurement of laser beam to first backfence closest to Module B | ||
+ | |||
+ | 3 Take same measurement at furthest backfence , this will identify the misalignment if present as both figures need to be the same | ||
+ | |||
+ | <br /></translate> | ||
+ | |Step_Picture_00=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_Screenshot_2023-12-13_134954.png | ||
+ | |Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Backfence alignment adjustment</translate> |
+ | |Step_Content=<translate>To adjust the measurement, the end B of the infeed frame must be moved in the direction required to correct the measurement | ||
+ | |||
+ | <br />{{Info|...Adjusting this end will cause end A to move, and change the backfence to roller alignment. This will have to be checked and reset}} | ||
+ | |||
+ | |||
+ | Keep adjusting End A and B until the following are correct | ||
+ | |||
+ | |||
+ | Laser measurement is less than 2mm in difference from End A to B | ||
+ | |||
+ | Backfence alignment at End A is 1mm (tolerance -+0.5mm) behind the module datum rollers</translate> | ||
+ | |Step_Picture_00=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_Screenshot_2023-12-13_134954.png | ||
+ | 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+ | |Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Finalise Height</translate> | ||
+ | |Step_Content=<translate>Height difference between module B datum rollers and infeed rollers should now be finalised | ||
+ | |||
+ | |||
+ | Adjust to set infeed roller 1mm below Module B Datum rollers . Use Jacking points on frame and ensure all points are rotated equally to ensure previous settings remain</translate> | ||
+ | |Step_Picture_00=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_Screenshot_2023-12-13_134954.png | ||
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+ | |Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Quality check</translate> | ||
+ | |Step_Content=<translate>Please now quality check all settings for accuracy and correct setting | ||
+ | |||
+ | |||
+ | Step 2 Y axis levels all correct and within sight lines of level | ||
+ | |||
+ | Step 3 X axis level all correct and no greater error | ||
+ | |||
+ | Step 6 backfence alignment . Infeed backfence is set to the correct distance behind Module B datum rollers | ||
+ | |||
+ | Step 7 Rolle height is set to 1mm (-+0.5mm) lower than module B datum rollers</translate> | ||
+ | |Step_Picture_00=R0008013_Clacker_assembly_quality.png | ||
+ | |Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Fit Light Curtain</translate> | ||
+ | |Step_Content=<translate>Now the modules have been aligned , Safety light curtain should be fitted from | ||
+ | |||
+ | R0015266B</translate> | ||
+ | |Step_Picture_00=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Fit light curtain to buffer bar</translate> | ||
|Step_Content=<translate></translate> | |Step_Content=<translate></translate> | ||
+ | |Step_Picture_00=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_Screenshot_2023-12-13_150813.png | ||
+ | |Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Fit light curtain to Module B</translate> | ||
+ | |Step_Content=<translate>Fit Light curtain [parts to module B</translate> | ||
+ | |Step_Picture_00=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Connect main air Feed</translate> | ||
+ | |Step_Content=<translate>12mm blue pipe trailing from infeed table should be connected to module B air service unit</translate> | ||
+ | |Step_Picture_00=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png | ||
}} | }} | ||
{{Notes}} | {{Notes}} |
Alignment process and criteria for module A aligning to module B
Auteur Gareth Green | Dernière modification 16/01/2024 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽
Alignment process and criteria for module A aligning to module B
ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_Screenshot_2023-12-08_134827.png
Position module A in front of module B
Use Infeed back fence to Multi head datum rollers as initial alignment guide for Y axis
Set gap of 23mm -+ 2mm between module A roller frame and module B roller block
1 Use green strip on indicated loader arms and yellow 1 meter level to read level of arms indicated
2 Adjust level of arms using jacking points below.
Recheck all levels on arms are correct once final arm has been adjusted
1 Use module B horizontal datum rollers to position laser level on
2 Cast Beam from laser along infeed frame approximately 30mm away from back fence
3 Take measurement on arm closest to module B at the indicated point from green runner strip to laser line
4 Adjust at each adjustment point to set each measurement to the same as the first measured arm
Ensure adjustment points are altered in pairs with exact turns to ensure Y axis level is not lost
Module A height must now be adjusted to match the height of Module B datum rollers
Ensure the adjustment points are always turned the EXACT same rotation when adjusting. This will ensure that Y axis level is not compromised
Adjust height to match height of Module B datum rollers. Tolerance -+1mm
A laser must be used to ensure the backfence of the infeed is aligned along its entire length
1 Place laser against vertical rollers in module B, casting line over infeed table.
2 Take measurement of laser beam to first backfence closest to Module B
3 Take same measurement at furthest backfence , this will identify the misalignment if present as both figures need to be the same
To adjust the measurement, the end B of the infeed frame must be moved in the direction required to correct the measurement
Keep adjusting End A and B until the following are correct
Laser measurement is less than 2mm in difference from End A to B
Backfence alignment at End A is 1mm (tolerance -+0.5mm) behind the module datum rollers
Height difference between module B datum rollers and infeed rollers should now be finalised
Adjust to set infeed roller 1mm below Module B Datum rollers . Use Jacking points on frame and ensure all points are rotated equally to ensure previous settings remain
Please now quality check all settings for accuracy and correct setting
Step 2 Y axis levels all correct and within sight lines of level
Step 3 X axis level all correct and no greater error
Step 6 backfence alignment . Infeed backfence is set to the correct distance behind Module B datum rollers
Step 7 Rolle height is set to 1mm (-+0.5mm) lower than module B datum rollers
Now the modules have been aligned , Safety light curtain should be fitted from
R0015266B
12mm blue pipe trailing from infeed table should be connected to module B air service unit
en none 0 Draft
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