[version en cours de rédaction] | [version en cours de rédaction] |
(Page créée avec « {{Tuto Details |Description=<translate>Bench assembly details for roller fences</translate> |Categories=Production |Difficulty=Medium |Duration=1 |Duration-type=hour(s) }}... ») |
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Ligne 1 : | Ligne 1 : | ||
{{Tuto Details | {{Tuto Details | ||
+ | |Main_Picture=R0015326_Bench_Assemble_Roller_Backfences_Screenshot_2023-09-13_145320.png | ||
+ | |Main_Picture_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":-17,"top":-2,"width":1040,"height":729,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.64,"scaleY":0.64,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/d/de/R0015326_Bench_Assemble_Roller_Backfences_Screenshot_2023-09-13_145320.png","filters":[]}],"height":450,"width":600} | ||
|Description=<translate>Bench assembly details for roller fences</translate> | |Description=<translate>Bench assembly details for roller fences</translate> | ||
|Categories=Production | |Categories=Production | ||
Ligne 46 : | Ligne 48 : | ||
All bolts to be pen marked once adhesive applied and correct tension added</translate> | All bolts to be pen marked once adhesive applied and correct tension added</translate> | ||
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png | |Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Fit bearings to rollers</translate> | ||
+ | |Step_Content=<translate>Assemble 10 off D0005184 Guide Roller | ||
+ | |||
+ | |||
+ | Each roller has 2 off B0000245 Needle Bearing fitted | ||
+ | |||
+ | |||
+ | |||
+ | Ensure bearings are fitted correct orientation . Writing on edge of bearing should be face outwards | ||
+ | |||
+ | |||
+ | Use bearing dolly and push bearing down to should within roller body</translate> | ||
+ | |Step_Picture_00=R0015326_Bench_Assemble_Roller_Backfences_Screenshot_2023-09-13_145640.png | ||
+ | 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+ | |Step_Picture_01=R0015326_Bench_Assemble_Roller_Backfences_Screenshot_2023-09-13_145752.png | ||
+ | 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+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Grease rollers</translate> | ||
+ | |Step_Content=<translate>Apply liberal grease to all bearings within rollers</translate> | ||
+ | |Step_Picture_00=R0015326_Bench_Assemble_Roller_Backfences_Screenshot_2023-09-13_150142.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Fit guide pin washers</translate> | ||
+ | |Step_Content=<translate>Fit 10 off D0005186 Guide Pin Washer to H0005185 Shaft 12mm: 90.5 Saw Fence Roller Pin | ||
+ | |||
+ | |||
+ | Hold shaft in vice and use M5 x 12 socket cap to secure washer to end of shaft . Finalise bolt | ||
+ | |||
+ | |||
+ | Repeat for all ten shafts/washers</translate> | ||
+ | |Step_Picture_00=R0015326_Bench_Assemble_Roller_Backfences_Screenshot_2023-09-13_151326.png | ||
+ | |Step_Picture_01=R0015326_Bench_Assemble_Roller_Backfences_Screenshot_2023-09-13_151348.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Fit Rollers</translate> | ||
+ | |Step_Content=<translate>10 off | ||
+ | |||
+ | |||
+ | Fit pre assembled rollers to assembled shafts</translate> | ||
+ | |Step_Picture_00=R0015326_Bench_Assemble_Roller_Backfences_Screenshot_2023-09-13_151502.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Shaft orientation</translate> | ||
+ | |Step_Content=<translate>Dimples in H0005185 Shaft are not used in this application. | ||
+ | |||
+ | |||
+ | When fitting shaft , position dimple 180 degrees opposing M6 fixing point in backfence</translate> | ||
+ | |Step_Picture_00=R0015326_Bench_Assemble_Roller_Backfences_Screenshot_2023-09-13_150800.png | ||
+ | |Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":-545,"top":-33,"width":1031,"height":812,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.27,"scaleY":1.27,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/4/4b/R0015326_Bench_Assemble_Roller_Backfences_Screenshot_2023-09-13_150800.png","filters":[]}],"height":450.4398826979472,"width":600} | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Position rollers</translate> | ||
+ | |Step_Content=<translate>1 insert shaft into bore following previous step information | ||
+ | |||
+ | |||
+ | 2 Insert 0.125mm/0.005" shim between roller and backfence at indicated point | ||
+ | |||
+ | |||
+ | 3 Apply hand pressure to area shown to position shaft correctly | ||
+ | |||
+ | |||
+ | 4 fit and finalise M6 x 10 kcp grubscrew to secure shaft | ||
+ | |||
+ | |||
+ | Repeat for all ten rollers</translate> | ||
+ | |Step_Picture_00=R0015326_Bench_Assemble_Roller_Backfences_Screenshot_2023-09-13_152218.png | ||
+ | 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+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Quality check</translate> | ||
+ | |Step_Content=<translate>Use 1 meter straight edge to check alignment of rollers | ||
+ | |||
+ | |||
+ | Place straight edge against front face of rollers | ||
+ | |||
+ | |||
+ | Use feeler gauges to check for gaps | ||
+ | |||
+ | |||
+ | Report any discrepancies above 0.002"/0.05mm to supervisor</translate> | ||
}} | }} | ||
{{Notes}} | {{Notes}} | ||
{{PageLang | {{PageLang | ||
+ | |Language=en | ||
|SourceLanguage=none | |SourceLanguage=none | ||
|IsTranslation=0 | |IsTranslation=0 | ||
− | |||
}} | }} | ||
{{Tuto Status | {{Tuto Status | ||
|Complete=Draft | |Complete=Draft | ||
}} | }} |
Bench assembly details for roller fences
Auteur Gareth Green | Dernière modification 3/11/2023 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽
Bench assembly details for roller fences
R0015326_Bench_Assemble_Roller_Backfences_Screenshot_2023-09-13_145320.png
Tools Required
Standard hex key set
1 meter straight edge
Feeler gauges
Bearing dolly for B0000245 Needle Bearing
Parts Required
B0000245 Needle Bearing 12 D 16 D 10 Long (ENA) x 20
D0005183 Roller Backfence (D7443) x 1
D0005184 Guide Roller x 10
D0005186 Guide Pin Washer x 10
D0007443 Roller Backfence OH (D5183) x 1
H0005185 Shaft 12mm: 90.5 Saw Fence Roller Pin x 10
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added
Assemble 10 off D0005184 Guide Roller
Each roller has 2 off B0000245 Needle Bearing fitted
Ensure bearings are fitted correct orientation . Writing on edge of bearing should be face outwards
Use bearing dolly and push bearing down to should within roller body
Fit 10 off D0005186 Guide Pin Washer to H0005185 Shaft 12mm: 90.5 Saw Fence Roller Pin
Hold shaft in vice and use M5 x 12 socket cap to secure washer to end of shaft . Finalise bolt
Repeat for all ten shafts/washers
Dimples in H0005185 Shaft are not used in this application.
When fitting shaft , position dimple 180 degrees opposing M6 fixing point in backfence
1 insert shaft into bore following previous step information
2 Insert 0.125mm/0.005" shim between roller and backfence at indicated point
3 Apply hand pressure to area shown to position shaft correctly
4 fit and finalise M6 x 10 kcp grubscrew to secure shaft
Repeat for all ten rollers
Use 1 meter straight edge to check alignment of rollers
Place straight edge against front face of rollers
Use feeler gauges to check for gaps
Report any discrepancies above 0.002"/0.05mm to supervisor
en none 0 Draft
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