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Arrow head setup on a Stuga Sawing centre (not Autoflow) should be simple - the sawing fences centralise around the profile | Arrow head setup on a Stuga Sawing centre (not Autoflow) should be simple - the sawing fences centralise around the profile | ||
| − | {{Pin|...Autoflow and Microline machines have an axis-driven position for the saw blade centralise position, not a mechanical one}}<br /> | + | {{Pin|...Autoflow and Microline machines have an axis-driven position for the saw blade centralise position, not a mechanical one}}<br />If the arrow heads are varying or different on one profile to another, there must be other root causes involved - use this checklist to see if |
{| class="wikitable" | {| class="wikitable" | ||
| − | |+Root Cause Table - Saw, Flowline, ZX3/4/5 | + | |+Root Cause Table - All Saw, Flowline, ZX3/4/5 |
| − | !Root Cause | + | !Potential Root Cause |
!Symptoms | !Symptoms | ||
!Checks | !Checks | ||
|- | |- | ||
|Swarf or offcut stuck stopping the centralise getting to position | |Swarf or offcut stuck stopping the centralise getting to position | ||
| − | |All arrow heads out by the same amount on one bar | + | |All arrow heads out by the same amount on one bar or a set of bars in order, then correct again |
| − | Arrow heads out by a long way (>5mm) | + | Arrow heads out by a long way (>5mm) towards front of machine |
| − | Mitre | + | Mitre cut lengths also short (not long) |
|Check the side fence reaches the profile when centralising | |Check the side fence reaches the profile when centralising | ||
|- | |- | ||
| − | |Z Support not active for profile | + | |Z Support not active for profile |
| − | | | + | Z support incorrectly set for profile rebate |
| − | + | |On Z profiles, Bottom arrow head is different to top | |
| + | First or last arrow head on bar is different to others | ||
|Check Z support settings | |Check Z support settings | ||
| + | Manually check how the Z profile is clamped with the Z support out | ||
|- | |- | ||
|Profile not symmetrical | |Profile not symmetrical | ||
| − | |One profile incorrect | + | |One profile incorrect but others ok |
|See [[TB0395 How To Test T transom Symmetry]] | |See [[TB0395 How To Test T transom Symmetry]] | ||
|- | |- | ||
|Arrow head offsets (fiddle factors) historically set | |Arrow head offsets (fiddle factors) historically set | ||
| − | |Some arrow heads correct, others not | + | |Some arrow heads correct, others not, but fixed pattern, not varying along bar length |
|Reset all ofsets to zero before starting | |Reset all ofsets to zero before starting | ||
| + | |- | ||
| + | |Side Clamps not parallel | ||
| + | |First or last arrow head on bar is different to others | ||
| + | |Check front fences are parallel with the rear | ||
| + | |- | ||
| + | | | ||
| + | | | ||
| + | | | ||
| + | |} | ||
| + | {| class="wikitable" | ||
| + | |+Root Cause Table - SY Drive Only (Refurb Flowlines with SY upgrade, All ZX5s) | ||
| + | !Potential Root Cause | ||
| + | !Symptoms | ||
| + | !Checks | ||
| + | |- | ||
| + | |SY axis needs lubricating | ||
| + | |Arrow heads varying with no pattern, change after redatum | ||
| + | SY axis stalling and has following errors | ||
| + | |Check SY axis moves full range of movement by hand and via drives screen | ||
| + | |- | ||
| + | |SY axis sensor not functioning correctly | ||
| + | |Arrow heads varying with no pattern, change after redatum | ||
| + | | | ||
| + | |- | ||
| + | |SY Axis Datum is wrong | ||
| + | |All arrow heads out by same amount | ||
| + | |Check and double check offsets | ||
| + | Check repeatability of SY axis datum visually (mark a line and repeatedly | ||
| + | {{Warning|..You have to ask yourself why the SY axis datum position has changed - there has to be a root cause. Simply changing the parameter will mask the real problem and therefore guaranteed to return again minutes or days later}}<br /> | ||
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Additional root causes that can affect arrow head accuracy
Auteur
Gareth Green | Dernière modification 17/08/2023 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽
Additional root causes that can affect arrow head accuracy
TM016_Arrow_Head_Adjustment_on_Saw_image9.jpg
Arrow head setup on a Stuga Sawing centre (not Autoflow) should be simple - the sawing fences centralise around the profile
If the arrow heads are varying or different on one profile to another, there must be other root causes involved - use this checklist to see if
| Potential Root Cause | Symptoms | Checks |
|---|---|---|
| Swarf or offcut stuck stopping the centralise getting to position | All arrow heads out by the same amount on one bar or a set of bars in order, then correct again
Arrow heads out by a long way (>5mm) towards front of machine Mitre cut lengths also short (not long) |
Check the side fence reaches the profile when centralising |
| Z Support not active for profile
Z support incorrectly set for profile rebate |
On Z profiles, Bottom arrow head is different to top
First or last arrow head on bar is different to others |
Check Z support settings
Manually check how the Z profile is clamped with the Z support out |
| Profile not symmetrical | One profile incorrect but others ok | See TB0395 How To Test T transom Symmetry |
| Arrow head offsets (fiddle factors) historically set | Some arrow heads correct, others not, but fixed pattern, not varying along bar length | Reset all ofsets to zero before starting |
| Side Clamps not parallel | First or last arrow head on bar is different to others | Check front fences are parallel with the rear |
| Potential Root Cause | Symptoms | Checks |
|---|---|---|
| SY axis needs lubricating | Arrow heads varying with no pattern, change after redatum
SY axis stalling and has following errors |
Check SY axis moves full range of movement by hand and via drives screen |
| SY axis sensor not functioning correctly | Arrow heads varying with no pattern, change after redatum | |
| SY Axis Datum is wrong | All arrow heads out by same amount | Check and double check offsets
Check repeatability of SY axis datum visually (mark a line and repeatedly ..You have to ask yourself why the SY axis datum position has changed - there has to be a root cause. Simply changing the parameter will mask the real problem and therefore guaranteed to return again minutes or days later
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