R0015063 Bench Assemble Roller Tables : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
Ligne 1 : Ligne 1 :
 
{{Tuto Details
 
{{Tuto Details
 +
|Main_Picture=R0015063_Bench_Assemble_Roller_Tables_Screenshot_2023-07-04_084104.png
 +
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|Description=<translate>Instructions to bench assemble roller tables</translate>
 
|Description=<translate>Instructions to bench assemble roller tables</translate>
 
|Difficulty=Medium
 
|Difficulty=Medium
Ligne 6 : Ligne 8 :
 
}}
 
}}
 
{{Introduction
 
{{Introduction
−
|Introduction=<translate></translate>
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|Introduction=<translate>'''<u>Tools Required</u>'''
 +
 
 +
 
 +
Standard Hex key set
 +
 
 +
Standard spanner set
 +
 
 +
Tape measure/Rule
 +
 
 +
8.2mm HSS drill
 +
 
 +
Drill
 +
 
 +
 
 +
'''<u>Parts Required</u>'''
 +
 
 +
 
 +
D0015001 Roller Bed Cylinder Arm
 +
 
 +
D0015002 Shaft 10mm: 58mm Rod End
 +
 
 +
D0015003 Roller Bed Rail 375mm
 +
 
 +
D0015004 Roller Bed Rail 550mm
 +
 
 +
D0015005 Roller Bed Rail 1000mm
 +
 
 +
D0015006B Roller Bed Arm Bracket
 +
 
 +
D0015010 Rod End Spacer
 +
 
 +
D0015283 Saw Infeed Backfence Plate
 +
 
 +
D0015481 Shaft 8mm: 50mm Cylinder Pivot
 +
 
 +
D0015547 Sensor Blower Plate
 +
 
 +
D0015603 Roller Bed Pivot Shaft (silver steel)
 +
 
 +
D0015608 Saw Infeed Backfence Plate (Full Length)
 +
 
 +
E0001120 Sensor: Ultrasonic M8 20-150mm
 +
 
 +
F0000023 M8 X 16 SKT CAP SCREW S/S
 +
 
 +
F0000058 M6 FORM A WASHER S/S
 +
 
 +
M0001053 Copper Tube 6mm x 4.4mm 10m Coil
 +
 
 +
P0000049 Cylinder Spherical Bearing M10 x 1.25
 +
 
 +
P0000200 Elbow Adaptor 6mm - M5</translate>
 
}}
 
}}
 
{{Materials}}
 
{{Materials}}
 
{{EPI}}
 
{{EPI}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate></translate>
+
|Step_Title=<translate>Unless otherwise stated</translate>
−
|Step_Content=<translate></translate>
+
|Step_Content=<translate>Use locktite 243 on all fasteners
 +
 
 +
Use loctite 572 on all threaded pneumatic connection
 +
 
 +
Pen mark all fasteners to show finalised</translate>
 +
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate></translate>
+
|Step_Title=<translate>Assemble Cylinder assembly</translate>
−
|Step_Content=<translate>{{Info|...All Flow regulator  fittings P0001198 should be set at this point to the correct flow rate. To do this follow these steps
+
|Step_Content=<translate>13 off{{Info|...All Flow regulator  fittings P0001198 should be set at this point to the correct flow rate. To do this follow these steps
  
 
1  Wind regulation screw clockwise until fully in. Do not overtighten, stop when light resistance is felt.
 
1  Wind regulation screw clockwise until fully in. Do not overtighten, stop when light resistance is felt.
  
−
2  Turn regulation screw exactly 2.5 turns anticlockwise to set flow rate}}</translate>
+
2  Turn regulation screw exactly 2.5 turns anticlockwise to set flow rate}}1 Fit 2 off P0001198 fittings to cylinder P0001110
 +
 
 +
2 Fit spherical bearing P0000049 to cylinder end , Do not add final tension to the nut</translate>
 +
|Step_Picture_00=R0015063_Bench_Assemble_Roller_Tables_Screenshot_2023-07-04_084824.png
 +
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 +
|Step_Picture_01=R0015063_Bench_Assemble_Roller_Tables_Screenshot_2023-07-04_084847.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate></translate>
+
|Step_Title=<translate>Check for rework 13 off</translate>
−
|Step_Content=<translate></translate>
+
|Step_Content=<translate>13 off
 +
 
 +
Check part D00150001 has been supplied to new specification
 +
 
 +
Check indicated hole, should measure 8.2mm. If not open up with hand drill
 +
 
 +
Drawing change requested 06/06/23 to amend from 8mm to 8.2mm</translate>
 +
|Step_Picture_00=R0015063_Bench_Assemble_Roller_Tables_Screenshot_2023-07-04_085109.png
 +
|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":310,"height":413,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.94,"scaleY":1.94,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/d/de/R0015063_Bench_Assemble_Roller_Tables_Screenshot_2023-07-04_085109.png","filters":[]}],"height":799,"width":600}
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate></translate>
+
|Step_Title=<translate>Check for rework of following parts</translate>
−
|Step_Content=<translate></translate>
+
|Step_Content=<translate>1 D0015006B indicated holes should measure as shown. Rework by hand if issued old spec
 +
 
 +
ECR raised 06/06/23
 +
 
 +
2 D0015002 rod end shaft . Check fit in P0000049 spherical bearing . Polish down diameter to allow shaft to pass through.
 +
 
 +
ECR raised 06/06.23 to improve tolerance of shaft to allow better fitment</translate>
 +
|Step_Picture_00=R0015063_Bench_Assemble_Roller_Tables_Screenshot_2023-07-04_085223.png
 +
|Step_Picture_01=R0015063_Bench_Assemble_Roller_Tables_Screenshot_2023-07-04_085232.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate></translate>
+
|Step_Title=<translate>Fit bushes and mount cylinder</translate>
−
|Step_Content=<translate></translate>
+
|Step_Content=<translate>13 off
 +
 
 +
1 Combine D0015481 shaft and B0001220 spacer as shown to mount cylinder to bracket. Use M6 x 12 socket caps and A form washers to fasten
 +
 
 +
2 Fit 2 off B0001103 bushes to D0015006B</translate>
 +
|Step_Picture_00=R0015063_Bench_Assemble_Roller_Tables_Screenshot_2023-07-04_085340.png
 +
|Step_Picture_01=R0015063_Bench_Assemble_Roller_Tables_Screenshot_2023-07-04_085346.png
 +
|Step_Picture_02=R0015063_Bench_Assemble_Roller_Tables_Screenshot_2023-07-04_085351.png
 +
|Step_Picture_03=R0015063_Bench_Assemble_Roller_Tables_Screenshot_2023-07-04_085354.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate></translate>
+
|Step_Title=<translate>Combine support arm and roller bracket</translate>
−
|Step_Content=<translate></translate>
+
|Step_Content=<translate>13 off
 +
 
 +
1 Fit 2 off D0015010 spacers, 1 off d0015002 shaft through spherical bearing and fix with 2 off m6 X 12 socket caps and A form washers
 +
 
 +
2 Fit 1 0ff D0015603 pivot shaft with 2 off M6 x 12 socket caps and A Form washers</translate>
 +
|Step_Picture_00=R0015063_Bench_Assemble_Roller_Tables_Screenshot_2023-07-04_085514.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate></translate>
+
|Step_Title=<translate>Prepare M3 holes</translate>
 
|Step_Content=<translate></translate>
 
|Step_Content=<translate></translate>
 
}}
 
}}

Version du 4 juillet 2023 à 08:59

Instructions to bench assemble roller tables

Auteur avatarGareth Green | Dernière modification 20/03/2024 par Gareth Green en cours de rédaction

Difficulté
Moyen
Durée
6 heure(s)

Instructions to bench assemble roller tables

Difficulté
Moyen
Durée
6 heure(s)

Introduction

Tools Required


Standard Hex key set

Standard spanner set

Tape measure/Rule

8.2mm HSS drill

Drill


Parts Required


D0015001 Roller Bed Cylinder Arm

D0015002 Shaft 10mm: 58mm Rod End

D0015003 Roller Bed Rail 375mm

D0015004 Roller Bed Rail 550mm

D0015005 Roller Bed Rail 1000mm

D0015006B Roller Bed Arm Bracket

D0015010 Rod End Spacer

D0015283 Saw Infeed Backfence Plate

D0015481 Shaft 8mm: 50mm Cylinder Pivot

D0015547 Sensor Blower Plate

D0015603 Roller Bed Pivot Shaft (silver steel)

D0015608 Saw Infeed Backfence Plate (Full Length)

E0001120 Sensor: Ultrasonic M8 20-150mm

F0000023 M8 X 16 SKT CAP SCREW S/S

F0000058 M6 FORM A WASHER S/S

M0001053 Copper Tube 6mm x 4.4mm 10m Coil

P0000049 Cylinder Spherical Bearing M10 x 1.25

P0000200 Elbow Adaptor 6mm - M5

Étape 1 - Unless otherwise stated

Use locktite 243 on all fasteners

Use loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised

R0015086 Assemble Pneumatics on to electrical cabinet loctite 243.png



Étape 2 - Assemble Cylinder assembly

13 off
...All Flow regulator fittings P0001198 should be set at this point to the correct flow rate. To do this follow these steps

1 Wind regulation screw clockwise until fully in. Do not overtighten, stop when light resistance is felt.

2 Turn regulation screw exactly 2.5 turns anticlockwise to set flow rate
1 Fit 2 off P0001198 fittings to cylinder P0001110

2 Fit spherical bearing P0000049 to cylinder end , Do not add final tension to the nut

R0015063 Bench Assemble Roller Tables Screenshot 2023-07-04 084847.png


Étape 3 - Check for rework 13 off

13 off

Check part D00150001 has been supplied to new specification

Check indicated hole, should measure 8.2mm. If not open up with hand drill

Drawing change requested 06/06/23 to amend from 8mm to 8.2mm



Étape 4 - Check for rework of following parts

1 D0015006B indicated holes should measure as shown. Rework by hand if issued old spec

ECR raised 06/06/23

2 D0015002 rod end shaft . Check fit in P0000049 spherical bearing . Polish down diameter to allow shaft to pass through.

ECR raised 06/06.23 to improve tolerance of shaft to allow better fitment

R0015063 Bench Assemble Roller Tables Screenshot 2023-07-04 085223.png
R0015063 Bench Assemble Roller Tables Screenshot 2023-07-04 085232.png


Étape 5 - Fit bushes and mount cylinder

13 off

1 Combine D0015481 shaft and B0001220 spacer as shown to mount cylinder to bracket. Use M6 x 12 socket caps and A form washers to fasten

2 Fit 2 off B0001103 bushes to D0015006B

R0015063 Bench Assemble Roller Tables Screenshot 2023-07-04 085340.png
R0015063 Bench Assemble Roller Tables Screenshot 2023-07-04 085346.png
R0015063 Bench Assemble Roller Tables Screenshot 2023-07-04 085351.png
R0015063 Bench Assemble Roller Tables Screenshot 2023-07-04 085354.png

Étape 6 - Combine support arm and roller bracket

13 off

1 Fit 2 off D0015010 spacers, 1 off d0015002 shaft through spherical bearing and fix with 2 off m6 X 12 socket caps and A form washers

2 Fit 1 0ff D0015603 pivot shaft with 2 off M6 x 12 socket caps and A Form washers

R0015063 Bench Assemble Roller Tables Screenshot 2023-07-04 085514.png



Étape 7 - Prepare M3 holes

Étape 8 -

Étape 9 -

Étape 10 -

Commentaires

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