R0015307 Bench assembly spindle drive cylinders

Pre Assembly of drive cylinders with sensors

Difficulté

Medium Moyen

Durée

3 hour(s) heure(s)

Bench_assembly_spindle_drive_cylinders_Screenshot_35.png

Introduction

Tools Required

Standard spanner set

Small screwdriver set

Reed switch test box

Araldite 2 part adhesive

Parts Required

D0015540 sensor bracket x 8

P0000488 Sensor x 8

P0001098 elbow adapter x 12

P0000238 6mm elbow x 8

P0001198 6mm flow elbow x 8

P0000459 4mm elbow x 4

P0001202 4mm flow elbow x 4

P0001200 cylinder x 8

P0001201 cylinder x 4

P0001047 reed switch x 16

D0007630 cylinder anchor x 8

M0001170 magnet x 8

Étape 1 - Unless otherwise stated

Loctite 243 must be used on all bolts

Bolts must be pen marked when finalised

Étape 2 - Mount single plunge home sensor

8 off

1 Remove OEM sensor locking nut from sensors P0000488

2 Label sensors at trailing end SH

3 Use m4 x 6 button heads and attach sensor to D0015540 as shown

Étape 3 - Attach air fittings to single plunge cylinders

8 off P0001200 cylinder

Use Loctite 572 on all air fittings

1 Attach P0001098 elbow as shown

2 Attach P0001198 elbow

3 Attach P0000238 elbow

Étape 4 - Attach sensor bracket to Single plunge cylider

8 off

Use 2 off m6 x 16 socket caps to attach sensor bracket to cylinder

Étape 5 - Fit single out sensor

8 off

1 label 8 off P0001047 sensor SO at connection end

2 Use test box and connect sensor and set position on cylinder with piston extended out of cylinder

Étape 6 - Attach air fittings to double plunge cylinders

Use Loctite 572 on all air fittings

4 off Cylinder P0001201

1 Attach P0000459 4mm elbom

2 Attach P0001098 elbow

3 Attach P0001198 flow regulator elbow

Étape 7 - Mount double plunge cylinder sensors

Mark 4 off sensors P0001047 at connection end DO

Mark 4 off sensors P0001047 at connection end DH

Use test box and set reed switches in position on cylinders orientated as shown in picture

Étape 8 - Mount magnet to cylinder anchor

M0001170 magnet must have additional adhesive applied to be adequately attached to D0007630 cylinder anchor

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