R0015078B Module A infeed arm alignment

Process for alignment of infeed arms

Difficulté

Hard Difficile

Durée

8 hour(s) heure(s)

R0015077B_Module_A_infeed_arm_alignment_Screenshot_35.png

Introduction

Tools Required

Parts Required

Étape 1 - Unless otherwise stated

Use loctite 243 on all fasteners

Use Loctite 572 on all threaded pneumatic connections

Pen mark all bolts to show finalised

Étape 2 - Mount 1st section

1 Mount D0015038B in position shown .

Use M12 x 25 set bolts and M12 A form washers. Do not add loctite 243 at this stage. Ensure Section is mounted mid slot as shown

2 Use a 2 meter straight edge and position on top of mounted section as shown

Use 300mm engineers level and adjust indicated point to bring section level

3 Tension fasteners to hold support section position

Étape 3 - Mount 2nd section

1 Mount D0015039B at position shown using same fixings as previous step

2 By extending 2 meter straight edge slightly from previous fitted section, set height at point shown to be flush with 1st section

3 Move straight edge to sit only on 2nd section and move indicated point to adjust level

4 Tension fasteners to hold support section position

Étape 4 - Mount 3rd section

1 Mount D0015257 at position shown using same fixings as previous

2 By extending 2 meter straight edge slightly from previous fitted section, set height at point shown to be flush with 1st section

3 Move straight edge to sit only on 2nd section and move indicated point to adjust level

4 Tension fasteners to hold support section position

Étape 5 - Quality Check

If the frame has been leveled accurately, the last section mounted should still be approximately mid slot when leveled

If there is not enough adjustment available at this point to level section, it indicates an error on frame leveling.

Supervisor check required at this point to confirm adjustments

Étape 6 - Dowel sections in position

1 3 off mounted sections now require drilling for dowel pins

2 Drill hole 7mm , then increase to 8mm and then fit 8mm x 24mm spirol pin

3 Repeat this on all dowel positions on all 3 mounted sections

Étape 7 - Finalize fasteners

1 Remove M12 x 25 set bolt

2 Add Loctite 243 to thread

3 Refit and add final tension

4 Mark bolt as complete

5 Repeat for all M12 fasteners

Étape 8 - Prepare Support Channels

Prepare D0015035B,D0015036B and D0015037B ready for fitting.

All tapped holes require cleaning to remove any debris from coating process

Étape 9 - Mount Section

1 Mount D0015035B as shown using M10 x 20 set bolts and A form washers

2 Mount D0015036B as shown M10 x 20 set bolts and A form washers

3 Mount D0015037B as shown M10 x 20 set bolts and A form washers

4 Ensure when mounted, Middle slot position is obtained

5 Do not use Loctite 243 at this point

Étape 10 - Mount Pre assembled load Arm 1

1 Mount 1st Arm as shown , using pedestal stand and jack to support arm Fix with M10 x 30 socket caps and A form washers.

2 Use engineers level to adjust arm level at the indicated point

3 Use 1 meter straight edge and engineers level and adjust to level using jack

Étape 11 - Fit Pre assembled support brackets

1 Mount support arm to loader arm using M8 x 30 socket cap , heavy M8 washers and M8 nyloc nut

2 Position Bottom of support bracket to dimension shown, and mark hole onto box section

3 Drill and tap hole to M6 and secure bracket with M6 x 20 socket cap and heavy M6 washer

4 Tighten 2 off M8 socket caps and nylocs on support bracket and remove jack and pedestal

Étape 12 - Install remaining arms

1 Mount remaining 8 arms using to the same procedure .

2 To determine bottom bracket drilling position, measure between each arm when fitting to calculate the pitch, and set bottom support bracket to position to replicate the top . Picture shows points to measure

Étape 13 - Arm alignment

1 Set a wire line along front face of all arms

Use dokit ALIGNMENT USING WIRE LINE to ensure correct use

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