R0015004 Bench Assemble Gripper

Instructions to bench assemble gripper

Difficulté

Medium Moyen

Durée

2 hour(s) heure(s)

R0015004_Bench_Assemble_Gripper_Screenshot_2023-04-20_165340.png

Introduction

Tools Required

External circlip pliers

Standard Hex key set

Standard spanner set

Reed switch setting box

Hammer

Standard screwdriver set

Rule

Parts Required

B0001106 x 20

D0015095 x 8

D0015096 x 2

D0015086 x 1

B0000034 x 2

D0015084 x 2

D0015083 x 1

D0015082 x 1

E0000366L x 1

B0001182 x 2

M0001182 x 2

D0015756 x 1

P0001047 x 1

P0001041 x 1

P0001128 x 1

P0001198 x 2

P0001120 x 1

D0015431 x 1

B0000437 x 1

D0015430 x 1

D0015090 x 2

D0015085 x 1

D0015102 x 2

D0015103 x 2

D0015104 x 2

D0015170 x 2

P0000049 x 1

D0015097 x 2

D0015100 x 2

D0015292 x 1

E0000336 x 1

Étape 1 - Unless otherwise stated

Use Loctite 243 on all fasteners

Pen mark all bolts once finalised

Étape 2 - Fit bushes and bearings

1 Fit bushes B0001106 (20 off) to

8 off D0015095 link bars

2 off D0015096 link bars

2 Fit bearings B0000034 x 2 into D00015086 grip slide body. Use grease to lubricate bearing before assembly

Étape 3 - check fitment of D0015084 shafts

Check shafts fit correctly into bores of D0015082 gripper bottom bar and D0015083 gripper upper bar

Étape 4 - Assemble load switch plate

1 Use M4 x 6 panhead to attach B0001181 rail to gripper base

Fit E0000336L sensor and M0001182 spring to main base

2 Use M5x 6 x 16 shoulder bolt and M4 x 6 pan heads to attach D0015756 lever to assembly

Étape 5 - Assemble cylinder P0001120

Fit air fitting P0001198 to cylinder

Remove 32mm nut from cylinder and discardd

Mount reed switch and band (P0001041 x 1 P0001047 x 1 P0001128 x 1) to cylinder in piston retracted position , mark as X283

Étape 6 - Assemble grip pin assembly

1 Fit bushes B0000437 x2 to body D0015431

2 Use 2 off 10mm x 40mm dowel. Ensure dowels fit correctly in nose D0015430. Check dowels have pushed all the way to the bottom of the bore . Secure with 2 off M4 x 8 grubscrew

3 Fit D0015090 Grip pin x 2 and secure with M5x 16 socket cap

4 Combine together and use m8 x 70 set bolt, a form washer and 2 x m8 half nuts to secure. Set gap to 13mm and lock all fasteners

Étape 7 - Mount grip pin assembly to grip slide

Combine parts

1 Use 2 off 6mm x 16mm dowels to align ( 1 top and 1 bottom)

2 M8 x 16 socket cap and A form washer

3 M8 x 20 countersink

Étape 8 - Assemble main frame of gripper assembly

Use 2 off D0015085

1 Assemble as shown using 12 off M8 x 20 socket caps

2 Check top and bottom bars are parallel

3 Check grip slide moves freely up and down

Étape 9 - Fit link bars to assembly

1 Use 2 off D0015103 and 8mm external circlips (B0000200) and assemble two off as shown

2 Use 2 off D0015102, 2 off D0015104 and assemble as shown with 8mm circlips

3 Use 2 off D0015170 gripper spacers and P0000049 spherical end and add as shown

4 Add remaining link shafts and circlips

Étape 10 - Fit Cylinder assembly

Fit assembled cylinder unit to gripper frame

1 Wind cylinder thread into spherical bearing lock cylinder nut off with 1 thread of cylinder piston exposed behind lock nut

2 Use M5 x 10 with a form washer to secure D0015097 2 off mounting plates

3 Use M8 x 30 with M8 nyloc nut to secure cylinder to brackets

Étape 11 - Add mounting brackets

1 Fix as shown 2 off D0015100 brackets with 4 off M10 x 40 socket caps

2 Mount Sensor bracket D0015292 with 2 off M5 x 30 socket caps, A form washers and M5 Nyloc nuts. Mount E0000336 as shown using both lock nuts and shake proof washers provided with sensor

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