Saje uPVC Unloading Process : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
(Page créée avec « {{Tuto Details |Description=<translate>Process for unloading and locating Autoflow Mk4 machine in Saje upvc</translate> |Categories=Maintenance |Difficulty=Hard |Duration=... »)
 
 
(6 révisions intermédiaires par le même utilisateur non affichées)
Ligne 1 : Ligne 1 :
 
{{Tuto Details
 
{{Tuto Details
 +
|Main_Picture=Saje_uPVC_Unloading_Process_IMG_7330_1_.jpg
 
|Description=<translate>Process for unloading and locating Autoflow Mk4 machine in Saje upvc</translate>
 
|Description=<translate>Process for unloading and locating Autoflow Mk4 machine in Saje upvc</translate>
 
|Categories=Maintenance
 
|Categories=Maintenance
Ligne 11 : Ligne 12 :
 
The machine will be delivered in the following modules, that should be unloaded from the lorry in this order
 
The machine will be delivered in the following modules, that should be unloaded from the lorry in this order
  
−
# Machining centre base module (1.8 x 2.2m)
+
#Electrical Cabinet
−
# Machining centre outer guard 2 off (2.0 x 1.5m)
+
#Machining centre base module (1.8 x 2.2m)
−
# Infeed module (2.4 x 7.5m)
+
#Infeed module (2.4 x 9.0m)
−
# Conveyor modules (4.5 x 0.5m, 2.5 x 0.5m)
+
 
 +
<br /></translate>
 +
}}
 +
{{Materials
 +
|ItemList={{ItemList
 +
|Item=Forklift Extensions
 +
}}
 +
|Prerequisites={{Prerequisites}}
 +
}}
 +
{{EPI
 +
|EPI=use-protective-footwear, use-protective-clothing, use-protective-headgear
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Lorry Loading Schedule</translate>
 +
|Step_Content=<translate>The Infeed table in particular needs to be loaded in such a way so it can be unloaded in the correct direction
 +
 
 +
<br /></translate>
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Machine Arrival</translate>
 +
|Step_Content=<translate>'''Thursday PM'''
 +
 
 +
Unload machining centre and store in Glass shed
 +
 
 +
Unload infeed and cover with Tarpaulin
 +
 
 +
Unload electrical cabinet and store inside
  
 
<br /></translate>
 
<br /></translate>
 
}}
 
}}
−
{{Materials}}
 
−
{{EPI}}
 
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Remove the Soenen Machine</translate>
 
|Step_Title=<translate>Remove the Soenen Machine</translate>
−
|Step_Content=<translate>Wed / Thur before unloading, remove the Soenen machine, leaving the large outfeed conveyor tables
+
|Step_Content=<translate>'''Friday'''
 +
 
 +
remove the Soenen machine, leaving the large outfeed conveyor tables
  
 
The Brackets on the outfeed tables will be used for the Stuga conveyors</translate>
 
The Brackets on the outfeed tables will be used for the Stuga conveyors</translate>
Ligne 36 : Ligne 63 :
 
Using these datum points, mark the position of the remainder of the floor pads
 
Using these datum points, mark the position of the remainder of the floor pads
  
−
{{Pin|...}}<br /></translate>
+
{{Pin|...Note this may be a large quick set pad}}<br /></translate>
 
|Step_Picture_00=Saje_uPVC_Unloading_Process_Saje_Floor_Datum_2.jpg
 
|Step_Picture_00=Saje_uPVC_Unloading_Process_Saje_Floor_Datum_2.jpg
 
|Step_Picture_01=Saje_uPVC_Unloading_Process_Sturtz_Infeed_Triangulation_4.jpg
 
|Step_Picture_01=Saje_uPVC_Unloading_Process_Sturtz_Infeed_Triangulation_4.jpg
 
|Step_Picture_02=Saje_uPVC_Unloading_Process_Sturtz_Infeed_Inner_Feet_Dims.jpg
 
|Step_Picture_02=Saje_uPVC_Unloading_Process_Sturtz_Infeed_Inner_Feet_Dims.jpg
 
|Step_Picture_03=Saje_uPVC_Unloading_Process_Sturtz_Infeed_Inner_Feet_Dims.jpg
 
|Step_Picture_03=Saje_uPVC_Unloading_Process_Sturtz_Infeed_Inner_Feet_Dims.jpg
 +
|Step_Picture_03_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":4,"top":-78,"width":471,"height":732,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.1,"scaleY":1.1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/a/ae/Saje_uPVC_Unloading_Process_Sturtz_Infeed_Inner_Feet_Dims.jpg","filters":[]}],"height":449.6487119437939,"width":600}
 +
|Step_Picture_04=Saje_uPVC_Unloading_Process_Sturtz_Infeed_All_Pads.jpg
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Triangulation for Infeed Pads</translate>
 
|Step_Title=<translate>Triangulation for Infeed Pads</translate>
−
|Step_Content=<translate></translate>
+
|Step_Content=<translate>Pictures show triangulation distances.</translate>
 
|Step_Picture_00=Saje_uPVC_Unloading_Process_Sturtz_Infeed_Triangulation_1.jpg
 
|Step_Picture_00=Saje_uPVC_Unloading_Process_Sturtz_Infeed_Triangulation_1.jpg
 
|Step_Picture_01=Saje_uPVC_Unloading_Process_Sturtz_Infeed_Triangulation_2.jpg
 
|Step_Picture_01=Saje_uPVC_Unloading_Process_Sturtz_Infeed_Triangulation_2.jpg
Ligne 51 : Ligne 80 :
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Prepare the Machine Pads / Piles</translate>
 
|Step_Title=<translate>Prepare the Machine Pads / Piles</translate>
−
|Step_Content=<translate>{{Idea|...Using shuttering in the pad holes will enable the height of the pad to be increased to correct the "run off" of the floor.}}
+
|Step_Content=<translate>'''Friday''':{{Idea|...Using shuttering in the pad holes will enable the height of the pad to be increased to correct the "run off" of the floor.}}{{Info|...this instruction can be ignored if a large pad is set}}
  
−
* Pad size 300mm x 300mm (or similar)
+
*Pad size 300mm x 300mm (or similar)
−
* Pad Depth 300-500mm
+
*Pad Depth 300-500mm
−
* Use shuttering or large diameter soil pipe  
+
*Use shuttering or large diameter soil pipe
−
* Find the highest point, string a level agcross tot he other pads
+
*Find the highest point, string a level agcross to the other pads
−
*</translate>
+
*Fill shuttering with quick set cement to +/- 15mm of level
 +
{{Idea|...The machining table has levelling feet, but the run off of the current cow shed floor may prove challenging for the range of the levelling. Using the shuttering to create taller plies will solve this problem easily and inexpensively}}<br /></translate>
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate>Prepare unloading bogeys</translate>
+
|Step_Title=<translate>Prepare transport axle</translate>
−
|Step_Content=<translate>Window loading bogeys (3 off) to be prepared on a rigid base to allow one end of machine infeed frame to rest on them
+
|Step_Content=<translate>Stuga will supply a wheeled all-terrain axle
 +
 
 +
this axle is designed to form a "wheelbarrow" using the forklift as the driver / opposite end. This will enable the heavy machine units to be carefully wheeled over the rough terrain
  
−
The forklift will lift and push from the other end</translate>
+
{{Warning|...Take care to attach the axle to the load correctly and securely}}<br /></translate>
−
|Step_Picture_00=Saje_uPVC_Unloading_Process_Saje_Bogey.jpg
 
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
Ligne 76 : Ligne 107 :
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate>Unload and</translate>
+
|Step_Title=<translate>Clear Outside Unloading Area</translate>
−
|Step_Content=<translate></translate>
+
|Step_Content=<translate>The full width of this route will need to be cleared</translate>
 +
|Step_Picture_00=Saje_uPVC_Unloading_Process_Saje_Rear.jpg
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Imporvements to step into building</translate>
 +
|Step_Content=<translate>If possible, improve the access pathway.
 +
 
 +
Potentially find a ramp system for the step into the unit</translate>
 +
|Step_Picture_00=Saje_uPVC_Unloading_Process_Step_into_Saje_Rear.jpg
 +
|Step_Picture_01=Saje_uPVC_Unloading_Process_Saje_Rear.jpg
 +
|Step_Picture_01_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":-316,"top":-396,"width":4032,"height":3024,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.3,"scaleY":0.3,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/c/c0/Saje_uPVC_Unloading_Process_Saje_Rear.jpg","filters":[]}],"height":449.75922953451044,"width":600}
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Lorry to reverse along RHS of building</translate>
 +
|Step_Content=<translate>'''Monday''':
 +
 
 +
Lorry to reverse along right side of building (when viewed from front)
 +
 
 +
This allow easy unloading access for forklift to unload to ground, and align components with door
 +
 
 +
<br /></translate>
 +
|Step_Picture_00=Saje_uPVC_Unloading_Process_Saje_Rear_LHS.jpg
 +
|Step_Picture_01=Saje_uPVC_Unloading_Process_Saje_Unloading_area.jpg
 +
|Step_Picture_02=Saje_uPVC_Unloading_Process_2022-10-04_08-52-55.jpg
 +
|Step_Picture_03=Saje_uPVC_Unloading_Process_2022-10-04_08-55-59.jpg
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Machining Centre</translate>
 +
|Step_Content=<translate>The machining centre should be unloaded first</translate>
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Machining Centre Guard</translate>
 +
|Step_Content=<translate>The guard is a clam shell design that encases the machine in 2 parts from front and rear</translate>
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Infeed Table</translate>
 +
|Step_Content=<translate>* Infeed should lifted to align with rear door
 +
* Bogey on lead end
 +
* Forlift moves to rear end
 +
* Forklift to shunt infeed able into factory
 +
* 2 Off pallet trucks to manouvre into position</translate>
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Conveyor Table1</translate>
 +
|Step_Content=<translate>Conveyor table should attach to existing Soenen Brackets
 +
 
 +
Position of conveyor 1 adjusted to machining centre, leaving gap of 25mm
 +
 
 +
Height adjust on Soenen Brackets</translate>
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Conveyor Table2</translate>
 +
|Step_Content=<translate>Conveyor table should attach to existing Soenen Brackets
 +
 
 +
Additional leg for long conveyor to support
 +
 
 +
Position of conveyor 2 adjusted to Conveyor 1, leaving gap of 10mm
 +
 
 +
Height adjust on Soenen Brackets<br /></translate>
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Conveyor Control Cabinets</translate>
 +
|Step_Content=<translate>Remove old Conveyor control back plate
 +
 
 +
Premade Backplates fit inside
 +
 
 +
Rewire as indicated in drawings</translate>
 +
|Step_Picture_00=Saje_uPVC_Unloading_Process_Soenen_Conveyor_Cabinet.jpg
 
}}
 
}}
 
{{Notes}}
 
{{Notes}}
 
{{PageLang
 
{{PageLang
 +
|Language=en
 
|SourceLanguage=none
 
|SourceLanguage=none
 
|IsTranslation=0
 
|IsTranslation=0
−
|Language=en
 
 
}}
 
}}
 
{{Tuto Status
 
{{Tuto Status
 
|Complete=Draft
 
|Complete=Draft
 
}}
 
}}

Version actuelle datée du 22 février 2023 à 13:44

Process for unloading and locating Autoflow Mk4 machine in Saje upvc

Auteur avatarGareth Green | Dernière modification 22/02/2023 par Gareth Green en cours de rédaction

Saje uPVC Unloading Process IMG 7330 1 .jpg
Difficulté
Difficile
Durée
4 jour(s)

Process for unloading and locating Autoflow Mk4 machine in Saje upvc

Difficulté
Difficile
Durée
4 jour(s)

Introduction

Access for machinery is limited at the Saje factory.

The machine will be delivered in the following modules, that should be unloaded from the lorry in this order

  1. Electrical Cabinet
  2. Machining centre base module (1.8 x 2.2m)
  3. Infeed module (2.4 x 9.0m)

  • Tutoriels prérequis

Pièces et outils

Forklift Extensions
Forklift Extension Tynes Forklift Extensions.jpg
Forklift Extensions 2.0m

Tutoriels prérequis

Utiliser des chaussures de protection
Porter des vêtements de protection
Utiliser un casque protecteur

Étape 1 - Lorry Loading Schedule

The Infeed table in particular needs to be loaded in such a way so it can be unloaded in the correct direction


Étape 2 - Machine Arrival

Thursday PM

Unload machining centre and store in Glass shed

Unload infeed and cover with Tarpaulin

Unload electrical cabinet and store inside


Étape 3 - Remove the Soenen Machine

Friday

remove the Soenen machine, leaving the large outfeed conveyor tables

The Brackets on the outfeed tables will be used for the Stuga conveyors


Étape 4 - Prepare the floor

The datum points for loading have already been marked on the floor.

Using these datum points, mark the position of the remainder of the floor pads

...Note this may be a large quick set pad

Saje uPVC Unloading Process Saje Floor Datum 2.jpg
Saje uPVC Unloading Process Sturtz Infeed Triangulation 4.jpg
Saje uPVC Unloading Process Sturtz Infeed Inner Feet Dims.jpg

Saje uPVC Unloading Process Sturtz Infeed All Pads.jpg

Étape 5 - Triangulation for Infeed Pads

Pictures show triangulation distances.

Saje uPVC Unloading Process Sturtz Infeed Triangulation 1.jpg
Saje uPVC Unloading Process Sturtz Infeed Triangulation 2.jpg
Saje uPVC Unloading Process Sturtz Infeed Triangulation 3.jpg


Étape 6 - Prepare the Machine Pads / Piles

Friday:
...Using shuttering in the pad holes will enable the height of the pad to be increased to correct the "run off" of the floor.
...this instruction can be ignored if a large pad is set
  • Pad size 300mm x 300mm (or similar)
  • Pad Depth 300-500mm
  • Use shuttering or large diameter soil pipe
  • Find the highest point, string a level agcross to the other pads
  • Fill shuttering with quick set cement to +/- 15mm of level
...The machining table has levelling feet, but the run off of the current cow shed floor may prove challenging for the range of the levelling. Using the shuttering to create taller plies will solve this problem easily and inexpensively

Étape 7 - Prepare transport axle

Stuga will supply a wheeled all-terrain axle

this axle is designed to form a "wheelbarrow" using the forklift as the driver / opposite end. This will enable the heavy machine units to be carefully wheeled over the rough terrain

...Take care to attach the axle to the load correctly and securely

Étape 8 - Clear the inside area

Including the chop saw table

Leaving a clear route for the 2.4m x 7.5m table to roll in

Saje uPVC Unloading Process Saje Chop saw outfeed.jpg


Étape 9 - Clear Outside Unloading Area

The full width of this route will need to be cleared

Saje uPVC Unloading Process Saje Rear.jpg



Étape 10 - Imporvements to step into building

If possible, improve the access pathway.

Potentially find a ramp system for the step into the unit

Saje uPVC Unloading Process Step into Saje Rear.jpg


Étape 11 - Lorry to reverse along RHS of building

Monday:

Lorry to reverse along right side of building (when viewed from front)

This allow easy unloading access for forklift to unload to ground, and align components with door


Saje uPVC Unloading Process Saje Rear LHS.jpg
Saje uPVC Unloading Process Saje Unloading area.jpg
Saje uPVC Unloading Process 2022-10-04 08-52-55.jpg
Saje uPVC Unloading Process 2022-10-04 08-55-59.jpg

Étape 12 - Machining Centre

The machining centre should be unloaded first

Étape 13 - Machining Centre Guard

The guard is a clam shell design that encases the machine in 2 parts from front and rear

Étape 14 - Infeed Table

  • Infeed should lifted to align with rear door
  • Bogey on lead end
  • Forlift moves to rear end
  • Forklift to shunt infeed able into factory
  • 2 Off pallet trucks to manouvre into position

Étape 15 - Conveyor Table1

Conveyor table should attach to existing Soenen Brackets

Position of conveyor 1 adjusted to machining centre, leaving gap of 25mm

Height adjust on Soenen Brackets

Étape 16 - Conveyor Table2

Conveyor table should attach to existing Soenen Brackets

Additional leg for long conveyor to support

Position of conveyor 2 adjusted to Conveyor 1, leaving gap of 10mm

Height adjust on Soenen Brackets

Étape 17 - Conveyor Control Cabinets

Remove old Conveyor control back plate

Premade Backplates fit inside

Rewire as indicated in drawings

Saje uPVC Unloading Process Soenen Conveyor Cabinet.jpg



Commentaires

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