Saje uPVC Unloading Process : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
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The machine will be delivered in the following modules, that should be unloaded from the lorry in this order
 
The machine will be delivered in the following modules, that should be unloaded from the lorry in this order
  
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#Electrical Cabinet
 
#Machining centre base module (1.8 x 2.2m)
 
#Machining centre base module (1.8 x 2.2m)
#Machining centre outer guard 2 off (2.0 x 1.5m)
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#Infeed module (2.4 x 9.0m)
#Infeed module (2.4 x 7.5m)
 
#Conveyor modules (4.5 x 0.5m, 2.5 x 0.5m)
 
 
 
  
 
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{{Tuto Step
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|Step_Title=<translate>Machine Arrival</translate>
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|Step_Content=<translate>'''Thursday'''</translate>
 
}}
 
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{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Remove the Soenen Machine</translate>
 
|Step_Title=<translate>Remove the Soenen Machine</translate>
|Step_Content=<translate>'''Wed / Thur''' before unloading, remove the Soenen machine, leaving the large outfeed conveyor tables
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|Step_Content=<translate>'''Friday''' before unloading, remove the Soenen machine, leaving the large outfeed conveyor tables
  
 
The Brackets on the outfeed tables will be used for the Stuga conveyors</translate>
 
The Brackets on the outfeed tables will be used for the Stuga conveyors</translate>

Version du 22 février 2023 à 14:31

Auteur avatarGareth Green | Dernière modification 22/02/2023 par Gareth Green en cours de rédaction

Introduction

Access for machinery is limited at the Saje factory.

The machine will be delivered in the following modules, that should be unloaded from the lorry in this order

  1. Electrical Cabinet
  2. Machining centre base module (1.8 x 2.2m)
  3. Infeed module (2.4 x 9.0m)

  • Tutoriels prérequis
Utiliser des chaussures de protection
Porter des vêtements de protection
Utiliser un casque protecteur

Étape 1 - Lorry Loading Schedule

The Infeed table in particular needs to be loaded in such a way so it can be unloaded in the correct direction


Étape 2 - Machine Arrival

Thursday

Étape 3 - Remove the Soenen Machine

Friday before unloading, remove the Soenen machine, leaving the large outfeed conveyor tables

The Brackets on the outfeed tables will be used for the Stuga conveyors


Étape 4 - Prepare the floor

The datum points for loading have already been marked on the floor.

Using these datum points, mark the position of the remainder of the floor pads

...

Étape 5 - Triangulation for Infeed Pads

Pictures show triangulation distances.


Étape 6 - Odd pad

Additional pad needed on infeed "unwrapping" table



Étape 7 - Prepare the Machine Pads / Piles

Friday:
...Using shuttering in the pad holes will enable the height of the pad to be increased to correct the "run off" of the floor.
  • Pad size 300mm x 300mm (or similar)
  • Pad Depth 300-500mm
  • Use shuttering or large diameter soil pipe
  • Find the highest point, string a level agcross to the other pads
  • Fill shuttering with quick set cement to +/- 15mm of level
...The machining table has levelling feet, but the run off of the current cow shed floor may prove challenging for the range of the levelling. Using the shuttering to create taller plies will solve this problem easily and inexpensively

Étape 8 - Prepare unloading bogeys

Window loading bogeys (3 off) to be prepared on a rigid base to allow one end of machine infeed frame to rest on them

The forklift will lift and push from the other end



Étape 9 - Clear the inside area

Including the chop saw table

Leaving a clear route for the 2.4m x 7.5m table to roll in


Étape 10 - Clear Outside Unloading Area

The full width of this route will need to be cleared



Étape 11 - Imporvements to step into building

If possible, improve the access pathway.

Potentially find a ramp system for the step into the unit


Étape 12 - Lorry to reverse along RHS of building

Monday:

Lorry to reverse along right side of building (when viewed from front)

This allow easy unloading access for forklift to unload to ground, and align components with door


Étape 13 - Machining Centre

The machining centre should be unloaded first

Étape 14 - Machining Centre Guard

The guard is a clam shell design that encases the machine in 2 parts from front and rear

Étape 15 - Infeed Table

  • Infeed should lifted to align with rear door
  • Bogey on lead end
  • Forlift moves to rear end
  • Forklift to shunt infeed able into factory
  • 2 Off pallet trucks to manouvre into position

Étape 16 - Conveyor Table1

Conveyor table should attach to existing Soenen Brackets

Position of conveyor 1 adjusted to machining centre, leaving gap of 25mm

Height adjust on Soenen Brackets

Étape 17 - Conveyor Table2

Conveyor table should attach to existing Soenen Brackets

Additional leg for long conveyor to support

Position of conveyor 2 adjusted to Conveyor 1, leaving gap of 10mm

Height adjust on Soenen Brackets

Étape 18 - Conveyor Control Cabinets

Remove old Conveyor control back plate

Premade Backplates fit inside

Rewire as indicated in drawings



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