Saje uPVC Unloading Process

Process for unloading and locating Autoflow Mk4 machine in Saje upvc

Difficulté

Hard Difficile

Durée

4 day(s) jour(s)

Saje_uPVC_Unloading_Process_IMG_7330_1_.jpg

Introduction

Access for machinery is limited at the Saje factory.

The machine will be delivered in the following modules, that should be unloaded from the lorry in this order

1. Machining centre base module (1.8 x 2.2m)
2. Machining centre outer guard 2 off (2.0 x 1.5m)
3. Infeed module (2.4 x 7.5m)
4. Conveyor modules (4.5 x 0.5m, 2.5 x 0.5m)

• Pièces et outils
• Tutoriels prérequis

Pièces et outils

Forklift Extensions

Forklift Extensions 2.0m

Forklift Extensions

Tutoriels prérequis

Utiliser des chaussures de protection

Porter des vêtements de protection

Utiliser un casque protecteur

Étape 1 - Remove the Soenen Machine

Wed / Thur before unloading, remove the Soenen machine, leaving the large outfeed conveyor tables

The Brackets on the outfeed tables will be used for the Stuga conveyors

Étape 2 - Prepare the floor

The datum points for loading have already been marked on the floor.

Using these datum points, mark the position of the remainder of the floor pads

...

Étape 3 - Triangulation for Infeed Pads

Pictures show triangulation distances.

Étape 4 - Odd pad

Additional pad needed on infeed "unwrapping" table

Étape 5 - Prepare the Machine Pads / Piles

Friday:

...Using shuttering in the pad holes will enable the height of the pad to be increased to correct the "run off" of the floor.

• Pad size 300mm x 300mm (or similar)
• Pad Depth 300-500mm
• Use shuttering or large diameter soil pipe
• Find the highest point, string a level agcross to the other pads
• Fill shuttering with quick set cement to +/- 15mm of level

...The machining table has levelling feet, but the run off of the current cow shed floor may prove challenging for the range of the levelling. Using the shuttering to create taller plies will solve this problem easily and inexpensively

Étape 6 - Prepare unloading bogeys

Window loading bogeys (3 off) to be prepared on a rigid base to allow one end of machine infeed frame to rest on them

The forklift will lift and push from the other end

Étape 7 - Clear the inside area

Including the chop saw table

Leaving a clear route for the 2.4m x 7.5m table to roll in

Étape 8 - Clear Outside Unloading Area

The full width of this route will need to be cleared

Étape 9 - Imporvements to step into building

If possible, improve the access pathway.

Potentially find a ramp system for the step into the unit

Étape 10 - Lorry to reverse along LHS of building

Monday:

Lorry to reverse along left side of building (when viewed from front)

This allow easy unloading access for forklift to unload to ground, and align components with door

Étape 11 - Machining Centre

The machining centre should be unloaded first

Étape 12 - Machining Centre Guard

The guard is a clam shell design that encases the machine in 2 parts from front and rear

Étape 13 - Infeed Table

• Infeed should lifted to align with rear door
• Bogey on lead end
• Forlift moves to rear end
• Forklift to shunt infeed able into factory
• 2 Off pallet trucks to manouvre into position

Étape 14 - Level machine to working height

Working height should be around 1m

Fix to floor with M12 x 150 Sleeve Anchor

Étape 15 - Position Infeed Table

Level lifting rollers to infeed roller height +0mm / -0.5mm

Align with rear fence of machine with laser level +/- 2.5mm over 7500mm

Fix to floor with M12 x 150 Sleeve Anchor

Étape 16 - Conveyor Table1

Conveyor table should attach to existing Soenen Brackets

Position of conveyor 1 adjusted to machining centre, leaving gap of 25mm

Height adjuston Soenen Brackets

Étape 17 - Conveyor Table2

Conveyor table should attach to existing Soenen Brackets

Additional leg for long conveyor to support

Position of conveyor 2 adjusted to Conveyor 1, leaving gap of 10mm

Étape 18 - Infeed to Control Cabinet Cabling

Étape 19 - Conveyor Control Cabinets

Remove old Conveyor control back plate

Premade Backplates fit inside

Rewire as indicated in drawings

Étape 20 - Mains Services

Connect to air, electric, Network

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