ZX5 Installation Procedure

Correct procedure for ZX5 Installation

Difficulté

Very hard Très difficile

Durée

5 day(s) jour(s)

ZX5, Install

Introduction

...Read the risk assessment and method statements before proceeding.

Utiliser des chaussures de protection

Porter des vêtements de protection

Utiliser un casque protecteur

Utiliser un gilet réfléchissant

Pour l'entretien, débranchez l'appareil du secteur

Étape 1 - Ensure the area is clear

Étape 2 - Mark floor area out roughly with marker pen

Étape 3 - Position M/C and level up

Étape 4 - Position transfer tables in relation to floor plan

Étape 5 - Level machining centre outfeed frame

• Add air temporarily to the lift rollers to create datum in their up position.
• Use laser to level and set height so that the M/C Outfeed rollers are parallel to M/C Rollers, but 0.5-1.0mm lower than the M/C Rollers.

Étape 6 - Fine positioning of Machining Centre Outfeed

• Use the aluminium setting jig with the gripper holes.
• Clamp the jig with the clamps (manually, as air is not switched on yet)
• Move the frame and use the gripper as the guide to drop into the holes.
• Use laser to align the frame in parallel with the backfence, taking care not to lose the gripper position relative to the gripper holes.

...DO NOT USE THE GRIPPER ADJUSTMENT TO MOVE THE GRIPPER IN RELATION TO THE HOLES.

• With the outfeed beam in its fully extended position, there should be at least 5mm clearance from end of the beam to the MH Roller Bed Cross Brace
  

Étape 7 - Position Extraction Unit

Étape 8 - Square up and level Saw infeed

• Measure up diagonals to get the two transfer frames fully parallel.
• Measure the gap between the frames, ensuring the male posts on the stub arms (on frames) are same distance as the hole centres on the transfer beams.
• Level the frame.
• Position Transfer Arms 1 and 9 to fine tune the frame positions.
• Place a level on these two transfer arms.
• Level the frame again using the two transfer arms to indicate if the Saw Infeed frame needs to be raised or lowered.
• Recheck level and squareness of Saw Infeed.

Étape 9 - Position remaining transfer arms

Étape 10 - Adjust height of Saw Infeed to be level with M/C Outfeed

Étape 11 - Fit Transfer Gate (between MH and Saw)

Étape 12 - Position M/C Infeed and level up

Étape 13 - Position Sawing Module and level up

Étape 14 - Position Saw Outfeed and level up

Étape 15 - Fit Conveyor

Étape 16 - Fit Extraction Piping and Extraction Gates

No hard pipe under the Saw.

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