|
|
| (34 révisions intermédiaires par 2 utilisateurs non affichées) |
| Ligne 4 : |
Ligne 4 : |
| | |Description=<translate>How to fit a Yaskawa Inverter as a replacement in the field</translate> | | |Description=<translate>How to fit a Yaskawa Inverter as a replacement in the field</translate> |
| | |Categories=Maintenance | | |Categories=Maintenance |
| − | |Tags=Yaskawa, Inverter, TB0417 | + | |Tags=Confluence |
| | }} | | }} |
| − | <translate>=What is the Yaskawa inverter?= | + | <translate>Moved to Confluence 18/12/2025 |
| | | | |
| − | *Like the Delta inverter, it has an internal PLC. We have worked alongside Goodwin Electronics to write a PLC program specifically for the Stuga machines.
| |
| − | *Unlike the Delta inverters, when we receive an inverter from Goodwin Electronics, it will already be pre-programmed and ready to run on any machine.
| |
| − | *This inverter can replace the Jaguar and the Delta inverters. It has STO functionality which will be used on new builds and an also be retrospectively wired into machines in the field if needed.
| |
| − | *This inverter has shown to provide more protection in fault scenarios than the Delta inverter. One of the worries of the Delta was how it handled issues on the incoming supply. The Yaskawa inverter has shown resilience to shorts, missing phases, phases to earth and other issues on both incoming and outgoing supplies.
| |
| − | *The Yaskawa inverter adds extra functionality as well. We can now monitor the zero speed of the spindles. This means we can more accurately time when we switch spindle relays on and off. This will hopefully cause less arcing in spindle boxes and premature failure of spindle cards/relays.
| |
| − | {{Warning|...PLEASE NOTE: BEFORE DISCONNECTING AND RECONNECTING INVERTERS, ENSURE MACHINE IS POWERED DOWN!}}
| |
| | | | |
| − | =Mechanical Fitting Notes=
| + | [https://stuga-ltd.atlassian.net/wiki/spaces/~5570585b7bb5d1bc31430e886883cbc774c182/pages/89063431/Fitting+Yaskawa+Inverter Fitting Yaskawa Inverter]</translate> |
| − | | |
| − | ===Fitting the Yaskawa inverter in place of a Delta inverter===
| |
| − | The Yaskawa has a very similar outer body size to the Delta inverter. This means that it will fit into the same space that the Delta did. However, the hole centres are different. New holes will need to be drilled when first fitting a Yaskawa.
| |
| − | | |
| − | ===Fitting the Yaskawa inverter in place of a Jaguar inverter===
| |
| − | The Yaskawa is much taller than the Jaguar inverter. This may mean that the Yaskawa will not fit in the same space that the Jaguar did. We had the same problem when replacing Jaguar with Delta. There has been occasions in some of the older style ZX cabinets where the plastic trunking had to be re-routed to allow the room for the new inverter to fit.
| |
| − | | |
| − | =Wiring the Yaskawa Inverter=
| |
| − | This is a general diagram for cabling into the different machine types - more details for each machine will follow
| |
| − | <br />{{#annotatedImageLight:Fichier:Fitting Yaskawa Inverter Yaskawa General Wiring.jpg|0=1094px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/d/d6/Fitting_Yaskawa_Inverter_Yaskawa_General_Wiring.jpg|href=./Fichier:Fitting Yaskawa Inverter Yaskawa General Wiring.jpg|resource=./Fichier:Fitting Yaskawa Inverter Yaskawa General Wiring.jpg|caption=|size=1094px}}
| |
| − | | |
| − | | |
| − | When the inverter is fitted, the screen needs to be removed via the clip on the top. If you do not do this, the connector that is behind the screen can be bent out of place and the screen will not reconnect. The main cover that is at the front of the inverter needs to be removed with the screw at the bottom right. You then have to pinch either side of the inverter and lift the cover up.
| |
| − | | |
| − | You can then start wiring in cables from the original inverter setup as per table in the electrical drawing.
| |
| − | | |
| − | There will be some wiring that needs to be added. The table show all extra wiring that is needed for the inverter. The extra wiring will need to splice off existing cables in the electrical cabinet. The Yaskawa inverter needs more IO than the Jaguar. If there is a Delta fitted, you will find that most of the IO will already be in.
| |
| − | | |
| − | =Software Upgrades=
| |
| − | | |
| − | ===Extra Functionality===
| |
| − | The Yaskawa inverter has also been programmed to monitor the temperature of the dump resistor. If the machine has a dump resistor with a thermal overload on it, this needs to be wired into the inverter. The alarm for this input is only in fault state when the input is high. This means if you do not have a thermal overload, leave the input terminal empty.
| |
| − | | |
| − | The Yaskawa inverter also has an output to say the spindle is at zero speed. This will need to be wired back into the main machine PLC or IO slices. This will then need a software update from Stuga.
| |
| − | | |
| − | ===TwinCAT3 Notes===
| |
| − | · Timing issues on switching the double plunge configuration means that another IO channel is needed – OuB_InvDP (Y271). This output used to directly control the inverter, not the Y376, Y377, Y58, Y62
| |
| − | | |
| − | · Version 6.2514 or later needed
| |
| − | | |
| − | · Mapping required for Y271
| |
| − | | |
| − | <br />
| |
| − | {| class="wikitable"
| |
| − | |+Software Version Requirements
| |
| − | !Control System
| |
| − | !Front End Version
| |
| − | !Back End Version
| |
| − | |-
| |
| − | |Nextmove Mint
| |
| − | |5.4.4.0 (29/06/16)
| |
| − | |3.9997 (Feb 17){{#annotatedImageLight:Fichier:YASKAWAINVERTER parameter.png|0=200px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/b/b2/YASKAWAINVERTER_parameter.png|href=./Fichier:YASKAWAINVERTER parameter.png|resource=./Fichier:YASKAWAINVERTER parameter.png|caption=|size=200px}}<br />
| |
| − | |-
| |
| − | |TwinCAT2
| |
| − | |5.4.4.0 (29/06/16)
| |
| − | |See GG
| |
| − | |-
| |
| − | |TwinCAT3
| |
| − | |Any
| |
| − | |6.2514 (24/10/18)
| |
| − | |}
| |
| − | <br />
| |
| − | =Machine Applications=
| |
| − | ==Autoflow TwinCAT 2 Notes==
| |
| − | | |
| − | ====Inverter====
| |
| − | · Increase C1-01 accel time on 50Hz to 0.3
| |
| − | | |
| − | · Increase C1-05 accel time on 300Hz to 0.3
| |
| − | | |
| − | · Wire S1 to Module B Output Slice channel 1 (Y63)
| |
| − | | |
| − | · Wire S2 to Module B Output Slice channel 2 (Y63)
| |
| − | | |
| − | · Wire S3 and S4 to Module B Output Slice Channel 3 and 4 (Y376)
| |
| − | | |
| − | · 59a to 0v
| |
| − | | |
| − | · 24v link across 3 other inputs
| |
| − | | |
| − | · Inverter fault direct output (bypass the useless link through the overload relay)
| |
| − | | |
| − | · Inverter reset wire to output slice
| |
| − | | |
| − | · Inverter at zero wire to input slice channel 7 (X308)
| |
| − | | |
| − | · Resistor fault not working correctly, leave disconnected STO??! Inverter powers off on estop, works ok, leave links in HC, H1,H2
| |
| − | | |
| − | ====Back end====
| |
| − | · Double link the double plunge outputs (Y271) 0> Channel 3 and 4
| |
| − | | |
| − | · Link inverter reset (X308) -> Channel 7
| |
| − | | |
| − | · Link inverter zero
| |
| − | | |
| − | · Latest software version
| |
| − | | |
| − | ====Front end====
| |
| − | · Ensure inverter alarm is correct sense
| |
| − | | |
| − | · Parameter Invert300hz=1
| |
| − | | |
| − | · Check inverter display changes to 300hz / 50 HS when spindles are selected
| |
| − | | |
| − | ===Flowline Mk3 Refurb TwinCAT3===
| |
| − | · The phase monitoring device is not needed any more, but it is inactive, so can be left in place.
| |
| − | | |
| − | · Remove the cable 127 connecting SIG to the Delta inverter
| |
| − | | |
| − | · 3 new wires required, Y63 (Inv_300), Y271(Inv_Dp) and X308 (Inv_Zero)
| |
| − | | |
| − | · Y63, Y271 and X308 will need mapping in TwinCAT3 and adding to IO Ref
| |
| − | | |
| − | · Parameter Invert300Hz needs to be true
| |
| − | | |
| − | · Latest Software needs to be added to sort timings and use of Y63, Y271 and X308
| |
| − | {| class="wikitable" border="1" cellspacing="0" cellpadding="0"
| |
| − | | width="170" valign="top" |'''Function'''
| |
| − | | width="132" valign="top" |'''Wire Number / Colour'''
| |
| − | | width="227" valign="top" |'''Yaskawa Terminal'''
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Mains In L1, L2, L3'''
| |
| − | | width="132" valign="top" |26, 27,28
| |
| − | | width="227" valign="top" |L1, L2, L3
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Motor Out U, V, W'''
| |
| − | | width="132" valign="top" |126, 127, 128
| |
| − | | width="227" valign="top" |T1, T2, T3
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Input: Select 50Hz #1'''
| |
| − | | width="132" valign="top" |Y63
| |
| − | | |
| − | Wire to MC4 Ou7
| |
| − | | width="227" valign="top" |S1
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Input: Select 50Hz #2'''
| |
| − | | width="132" valign="top" |Link to S1
| |
| − | | width="227" valign="top" |S2
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Input: Double Plunge #1'''
| |
| − | | width="132" valign="top" |Y271
| |
| − | | |
| − | Wire To MC4 Ou8
| |
| − | | width="227" valign="top" |S3
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Input: Double Plunge #2'''
| |
| − | | width="132" valign="top" |Link to S3
| |
| − | | width="227" valign="top" |S4
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Input: Motor Run'''
| |
| − | | width="132" valign="top" |Y358
| |
| − | | width="227" valign="top" |S5
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Input: Inverter Reset'''
| |
| − | | width="132" valign="top" |Y374
| |
| − | | width="227" valign="top" |S6
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Input: Resistor Thermal Ovl'''
| |
| − | | width="132" valign="top" |n/c
| |
| − | | width="227" valign="top" |S7
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Input: Motor 2 Safety'''
| |
| − | | width="132" valign="top" |Link to M4
| |
| − | | width="227" valign="top" |S8
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Inverter OK 24v'''
| |
| − | | width="132" valign="top" |24v (Yellow)
| |
| − | | width="227" valign="top" |MC
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Inverter OK Output'''
| |
| − | | width="132" valign="top" |X342
| |
| − | | width="227" valign="top" |MB
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Output 24v Supply'''
| |
| − | | width="132" valign="top" |24v (Yellow)
| |
| − | | width="227" valign="top" |M1, M3
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Output: Spindle At Zero'''
| |
| − | | width="132" valign="top" |New Wire X308
| |
| − | | |
| − | To io slice MC5
| |
| − | | |
| − | Input channel 8
| |
| − | | width="227" valign="top" |M2
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Output: Motor 2 Safety'''
| |
| − | | width="132" valign="top" |Link to S8
| |
| − | | width="227" valign="top" |M4
| |
| − | |-
| |
| − | | width="170" valign="top" |'''STO Override'''
| |
| − | | width="132" valign="top" |Link
| |
| − | | width="227" valign="top" |H1, H2, HC
| |
| − | |-
| |
| − | | width="170" valign="top" |'''External 0v'''
| |
| − | | width="132" valign="top" |0v (White)
| |
| − | | width="227" valign="top" |SC
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Braking Resistor'''
| |
| − | | width="132" valign="top" |1,2
| |
| − | | width="227" valign="top" |B1, B2
| |
| − | |}
| |
| − | | |
| − | ====IODef.mul additions====
| |
| − | <syntaxhighlight>
| |
| − | Inv_Zero,308,1,0,0,0,0,1,12,0
| |
| − | Inv_DP ,271,2,0,0,0,0,1,10,0
| |
| − | Inv_300 ,63,2,0,0,0,0,1,11,0
| |
| − | </syntaxhighlight><br />
| |
| − | | |
| − | ===ZX4 Mk5/6 (Beckhoff) Retrofitting in place of Delta===
| |
| − | Electrical Highlights:
| |
| − | | |
| − | · Ensure 24v connected to M1 and M3
| |
| − | | |
| − | · Y271(OuB_InvDp) uses the existing cabling in S4, currently labelled Y377
| |
| − | | |
| − | o A link will need to be added up to S3, where there currently is a cable labelled Y376
| |
| − | | |
| − | · Using Y376 cable, remove the labelling and label as X308 (InA_InvZero)
| |
| − | | |
| − | o The other end of this currently goes to the beckhoff slice MC3B pin 15 (OU1). This now needs to be moved to pin 4 (IN4), and relabelled.
| |
| − | | |
| − | · A link wire between M4 and S8 needs to be added
| |
| − | | |
| − | · Remove Wire 60B (From Aux contact on F5 to RC1 on Delta Inverter). Not needed because Inverter OK signal does not need to be in series with F5 overload
| |
| − | | |
| − | · Remove wire 61B from Phase monitor to Delta MI6. Not needed because Yaskawa does phase monitoring internally
| |
| − | | |
| − | · 2 additional 24v control relays needed for interfacing TwinSafe to the STO inputs as per diagram{{#annotatedImageLight:Fichier:Fitting Yaskawa Inverter Yaskawa STO Wiring Beckhoff.png|0=271px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/4/42/Fitting_Yaskawa_Inverter_Yaskawa_STO_Wiring_Beckhoff.png|href=./Fichier:Fitting Yaskawa Inverter Yaskawa STO Wiring Beckhoff.png|resource=./Fichier:Fitting Yaskawa Inverter Yaskawa STO Wiring Beckhoff.png|caption=|size=271px}}<br />
| |
| − | {| class="wikitable" border="1" cellspacing="0" cellpadding="0"
| |
| − | | width="170" valign="top" |'''Function'''
| |
| − | | width="227" valign="top" |'''Wire Number / Colour'''
| |
| − | | width="132" valign="top" |'''Yaskawa Terminal'''
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Mains In L1, L2, L3'''
| |
| − | | width="227" valign="top" |21B, 22B, 23B
| |
| − | | width="132" valign="top" |L1, L2, L3
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Motor Out U, V, W'''
| |
| − | | width="227" valign="top" |70B, 71B, 72B
| |
| − | | width="132" valign="top" |T1, T2, T3
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Input: Select 50Hz #1'''
| |
| − | | width="227" valign="top" |n/c
| |
| − | | width="132" valign="top" |S1
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Input: Select 50Hz #2'''
| |
| − | | width="227" valign="top" |n/c
| |
| − | | width="132" valign="top" |S2
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Input: Double Plunge #1'''
| |
| − | | width="227" valign="top" |Y271 -Wire To MC4 Ou8
| |
| − | | width="132" valign="top" |S3
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Input: Double Plunge #2'''
| |
| − | | width="227" valign="top" |Link to S3
| |
| − | | width="132" valign="top" |S4
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Input: Motor Run'''
| |
| − | | width="227" valign="top" |Y358
| |
| − | | width="132" valign="top" |S5
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Input: Inverter Reset'''
| |
| − | | width="227" valign="top" |Y374
| |
| − | | width="132" valign="top" |S6
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Input: Resistor Thermal Ovl'''
| |
| − | | width="227" valign="top" |n/c
| |
| − | | width="132" valign="top" |S7
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Input: Motor 2 Safety'''
| |
| − | | width="227" valign="top" |Link to M4
| |
| − | | width="132" valign="top" |S8
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Inverter OK 24v'''
| |
| − | | width="227" valign="top" |24v (Yellow)
| |
| − | | width="132" valign="top" |MC
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Inverter OK Output'''
| |
| − | | width="227" valign="top" |X342
| |
| − | | width="132" valign="top" |MB
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Output 24v Supply'''
| |
| − | | width="227" valign="top" |24v (Yellow)
| |
| − | | width="132" valign="top" |M1, M3
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Output: Spindle At Zero'''
| |
| − | | width="227" valign="top" |New Wire X308 -To io slice MC3B IN4
| |
| − | | width="132" valign="top" |M2
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Output: Motor 2 Safety'''
| |
| − | | width="227" valign="top" |Link to S8
| |
| − | | width="132" valign="top" |M4
| |
| − | |-
| |
| − | | width="170" valign="top" |'''STO Override'''
| |
| − | | width="227" valign="top" |Add 2 relays as per diagram.
| |
| − | | |
| − | Relay control via Beckhoff safety slices
| |
| − | | width="132" valign="top" |H1, H2, HC
| |
| − | |-
| |
| − | | width="170" valign="top" |'''External 0v'''
| |
| − | | width="227" valign="top" |0v (White)
| |
| − | | width="132" valign="top" |SC
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Braking Resistor'''
| |
| − | | width="227" valign="top" |1,2
| |
| − | | width="132" valign="top" |B1, B2
| |
| − | |}
| |
| − | | |
| − | ====IODef.mul additions====
| |
| − | <syntaxhighlight>
| |
| − | Inv_Zero,308,1,0,0,0,0,19,5,0
| |
| − | Inv_DP ,271,2,0,0,0,0,19,6,0
| |
| − | </syntaxhighlight><br />
| |
| − | | |
| − | ===ZX5 Retrofitting in place of Delta===
| |
| − | Electrical Highlights:
| |
| − | | |
| − | *Ensure 24v connected to M1 and M3
| |
| − | *Y271(OuB_InvDp) uses the existing cabling in S4, currently labelled Y377
| |
| − | **A link will need to be added up to S3, where there currently is a cable labelled Y376
| |
| − | *Using Y376 cable, remove the labelling and label as X308 (InA_InvZero)
| |
| − | **The other end of this currently goes to the beckhoff slice MC2B pin 15 (OU7). This now needs to be moved to pin 4 (IN4), and relabelled.
| |
| − | *A link wire between M4 and S8 needs to be added
| |
| − | *2 additional 24v control relays needed for interfacing TwinSafe to the STO inputs as per diagram
| |
| − | {{#annotatedImageLight:Fichier:Fitting Yaskawa Inverter Yaskawa STO Wiring Beckhoff.png|0=271px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/4/42/Fitting_Yaskawa_Inverter_Yaskawa_STO_Wiring_Beckhoff.png|href=./Fichier:Fitting Yaskawa Inverter Yaskawa STO Wiring Beckhoff.png|resource=./Fichier:Fitting Yaskawa Inverter Yaskawa STO Wiring Beckhoff.png|caption=|size=271px}}<br />
| |
| − | {| class="wikitable" border="1" cellspacing="0" cellpadding="0"
| |
| − | | width="170" valign="top" |'''Function'''
| |
| − | | width="227" valign="top" |'''Wire Number / Colour'''
| |
| − | | width="132" valign="top" |'''Yaskawa Terminal'''
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Mains In L1, L2, L3'''
| |
| − | | width="227" valign="top" |21B, 22B, 23B
| |
| − | | width="132" valign="top" |L1, L2, L3
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Motor Out U, V, W'''
| |
| − | | width="227" valign="top" |70B, 71B, 72B
| |
| − | | width="132" valign="top" |T1, T2, T3
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Input: Select 50Hz #1'''
| |
| − | | width="227" valign="top" |n/c
| |
| − | | width="132" valign="top" |S1
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Input: Select 50Hz #2'''
| |
| − | | width="227" valign="top" |n/c
| |
| − | | width="132" valign="top" |S2
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Input: Double Plunge #1'''
| |
| − | | width="227" valign="top" |Y271 -Wire To MC2B Ou8
| |
| − | | width="132" valign="top" |S3
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Input: Double Plunge #2'''
| |
| − | | width="227" valign="top" |Link to S3
| |
| − | | width="132" valign="top" |S4
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Input: Motor Run'''
| |
| − | | width="227" valign="top" |Y358
| |
| − | | width="132" valign="top" |S5
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Input: Inverter Reset'''
| |
| − | | width="227" valign="top" |Y374
| |
| − | | width="132" valign="top" |S6
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Input: Resistor Thermal Ovl'''
| |
| − | | width="227" valign="top" |n/c
| |
| − | | width="132" valign="top" |S7
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Input: Motor 2 Safety'''
| |
| − | | width="227" valign="top" |Link to M4
| |
| − | | width="132" valign="top" |S8
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Inverter OK 24v'''
| |
| − | | width="227" valign="top" |24v (Yellow)
| |
| − | | width="132" valign="top" |MC
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Inverter OK Output'''
| |
| − | | width="227" valign="top" |X342
| |
| − | | width="132" valign="top" |MB
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Output 24v Supply'''
| |
| − | | width="227" valign="top" |24v (Yellow)
| |
| − | | width="132" valign="top" |M1, M3
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Output: Spindle At Zero'''
| |
| − | | width="227" valign="top" |New Wire X308 -To io slice MC2B IN4
| |
| − | | width="132" valign="top" |M2
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Output: Motor 2 Safety'''
| |
| − | | width="227" valign="top" |Link to S8
| |
| − | | width="132" valign="top" |M4
| |
| − | |-
| |
| − | | width="170" valign="top" |'''STO Override'''
| |
| − | | width="227" valign="top" |Add 2 relays as per diagram.
| |
| − | | |
| − | Relay control via Beckhoff safety slices
| |
| − | | width="132" valign="top" |H1, H2, HC
| |
| − | |-
| |
| − | | width="170" valign="top" |'''External 0v'''
| |
| − | | width="227" valign="top" |0v (White)
| |
| − | | width="132" valign="top" |SC
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Braking Resistor'''
| |
| − | | width="227" valign="top" |1,2
| |
| − | | width="132" valign="top" |B1, B2
| |
| − | |}
| |
| − | | |
| − | ====IODef.mul additions====
| |
| − | <syntaxhighlight>
| |
| − | Inv_Zero,308,1,0,0,0,0,19,3,0
| |
| − | Inv_DP ,271,2,0,0,0,0,19,4,0
| |
| − | </syntaxhighlight><br />
| |
| − | | |
| − | ===Flowline Mk3 Refurb Notes (Nextmove E100)===
| |
| − | | |
| − | ====Electrical Highlights: ====
| |
| − | | |
| − | *To create space for the new inverter, remove the contactor and timer for delaying the drive switching (If they exist) – these are normally located under the old inverter. This switching was only necessary when a DOS PC was used, the contactor can be bypassed.
| |
| − | *The supply to the new inverter needs to be wired directly rather than via the estop contactor. The new drive has “STO” (Safe Torque Off) inputs that are wired through two 24v dc relays (supplied). This means when ESTOP is pressed, the drive does not power off, it goes into safe torque off mode. This is a much more reliable system than “crash” shutting off the inverter on estop.
| |
| − | *The phase monitoring device (if fitted) is not needed any more, but it is inactive, so can be left in place.
| |
| − | *The 50Hz relays for RY1 and RY4 should be removed and the wires RY1, RY4 wired directly to the inverter inputs S1 and S2. This removes the relays as a potential point of failure.
| |
| − | *Ensure 24v connected to MC, M1 and M3
| |
| − | *New cable for Y271(OuB_InvDp) from S3 and S4 (link), connect to Output channel 8 on 1<sup>st</sup> IO slice. Note: the SPDP wire (Y99) may be numbered Y58 and in the output channel 8. For consistency, make:
| |
| − | *Ou7 - SPDP – Y99
| |
| − | *Ou8 – Inv_DP – Y271
| |
| − | *New Cable X308 (InA_InvZero) from M2, connect to Input channel 7 on 4<sup>th</sup> IO slice.
| |
| − | *A link wire between M4 and S8 needs to be added
| |
| − | *2 additional 24v control relays needed for interfacing Estop to the STO inputs as per diagram
| |
| − | *The Inverter OK signal (X27) should be wired directly from the inverter to the input slice – it is probably wired via the inverter overload relay auxiliary contact – this is now redundant and will cause confusion
| |
| − | *Remove the link SP to SC. This is for grounding an internal PSU that is not used
| |
| − | *Remove X99 wire, this was a feedback check to ensure the 50Hz relays had switched, no not required
| |
| − | | |
| − | {| class="wikitable" border="1" cellspacing="0" cellpadding="0"
| |
| − | | width="170" valign="top" |'''Function'''
| |
| − | | width="227" valign="top" |'''Wire Number / Colour'''
| |
| − | | width="132" valign="top" |'''Yaskawa Terminal'''
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Mains In L1, L2, L3'''
| |
| − | | width="227" valign="top" |26, 27, 28
| |
| − | | width="132" valign="top" |L1, L2, L3
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Motor Out U, V, W'''
| |
| − | | width="227" valign="top" |26B, 27B, 28B
| |
| − | | width="132" valign="top" |T1, T2, T3
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Input: Select 50Hz #1'''
| |
| − | | width="227" valign="top" |RY1
| |
| − | | width="132" valign="top" |S1
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Input: Select 50Hz #2'''
| |
| − | | width="227" valign="top" |RY4
| |
| − | | width="132" valign="top" |S2
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Input: Double Plunge #1'''
| |
| − | | width="227" valign="top" |Y271 -Wire To Output channel 8 on 1<sup>st</sup> IO slice
| |
| − | | width="132" valign="top" |S3
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Input: Double Plunge #2'''
| |
| − | | width="227" valign="top" |Link to S3
| |
| − | | width="132" valign="top" |S4
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Input: Motor Run'''
| |
| − | | width="227" valign="top" |Y9
| |
| − | | width="132" valign="top" |S5
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Input: Inverter Reset'''
| |
| − | | width="227" valign="top" |Y6
| |
| − | | width="132" valign="top" |S6
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Input: Resistor Thermal Ovl'''
| |
| − | | width="227" valign="top" |n/c
| |
| − | | width="132" valign="top" |S7
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Input: Motor 2 Safety'''
| |
| − | | width="227" valign="top" |Link to M4
| |
| − | | width="132" valign="top" |S8
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Inverter OK 24v'''
| |
| − | | width="227" valign="top" |24v (Yellow)
| |
| − | | width="132" valign="top" |MC
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Inverter OK Output'''
| |
| − | | width="227" valign="top" |X27
| |
| − | | width="132" valign="top" |MB
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Output 24v Supply'''
| |
| − | | width="227" valign="top" |24v (Yellow)
| |
| − | | width="132" valign="top" |M1, M3
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Output: Spindle At Zero'''
| |
| − | | width="227" valign="top" |New Wire X308 - connect to Input channel 7 on 4<sup>th</sup> IO slice.
| |
| − | | width="132" valign="top" |M2
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Output: Motor 2 Safety'''
| |
| − | | width="227" valign="top" |Link to S8
| |
| − | | width="132" valign="top" |M4
| |
| − | |-
| |
| − | | width="170" valign="top" |'''STO Override'''
| |
| − | | width="227" valign="top" |Add 2 relays as per diagram.
| |
| − | | width="132" valign="top" |H1, H2, HC
| |
| − | |-
| |
| − | | width="170" valign="top" |'''External 0v'''
| |
| − | | width="227" valign="top" |0v (White)
| |
| − | | width="132" valign="top" |SC
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Braking Resistor'''
| |
| − | | width="227" valign="top" |1,2
| |
| − | | width="132" valign="top" |B1, B2
| |
| − | |}
| |
| − | | |
| − | ====IODef.mul additions====
| |
| − | <syntaxhighlight>
| |
| − | INVDP ,616,2,8,7,0,0,1,7,1
| |
| − | InZRO ,608,1,8,14,0,0,2,11,1
| |
| − | | |
| − | Ensure SPDP is:
| |
| − | SPDP ,569,2,8,6,0,0,1,6,V
| |
| − | | |
| − | Delete any reference to IS300 input
| |
| − | </syntaxhighlight><br />
| |
| − | ====Alarms.mul====
| |
| − | Ensure the alarms are set for each individual spindle:<syntaxhighlight>
| |
| − | 41,MOVL,False,SPIN1,True,0,4,Spindle 1 Alarm,True,False
| |
| − | 42,MOVL,False,SPIN2,True,0,4,Spindle 2 Alarm,True,False
| |
| − | 43,MOVL,False,SPIN3,True,0,4,Spindle 3 Alarm,True,False
| |
| − | 44,MOVL,False,SPIN4,True,0,4,Spindle 4 Alarm,True,False
| |
| − | 45,MOVL,False,SPIN5,True,0,4,Spindle 5 Alarm,True,False
| |
| − | 46,MOVL,False,SPIN6,True,0,4,Spindle 6 Alarm,True,False
| |
| − | </syntaxhighlight>
| |
| − | | |
| − | | |
| − | The MOVL should be High when the inverter is OK.
| |
| − | | |
| − | Remove any alarms relating to IS300 input
| |
| − | | |
| − | <br />
| |
| − | | |
| − | ====Front end====
| |
| − | | |
| − | *Ensure inverter alarm is correct sense
| |
| − | *Parameter Invert300hz=1
| |
| − | *Parameter InverterOKHigh=1
| |
| − | *Parameter psInvDecel300Hz=400
| |
| − | *Check inverter display changes to 300hz / 50 HS when spindles are selected
| |
| − | | |
| − | ====Other software====
| |
| − | Download and install Yaskawa DriveWizard
| |
| − | | |
| − | Ensure the Yaskawa USB is connected to the PC
| |
| − | | |
| − | Find the COM port it is connected to (use Device Manager Ports) – this is usually COM3. If there are other connections on the same COM port, right click and uninstall them (EDG). This will need a reboot after uninstalling
| |
| − | | |
| − | Using DriveWizard, or via the physical keypad on the device, change the following parameters
| |
| − | {| class="wikitable" border="1" cellspacing="0" cellpadding="0"
| |
| − | | width="75" valign="top" |'''No'''
| |
| − | | width="142" valign="top" |'''Description'''
| |
| − | | width="85" valign="top" |'''New Value'''
| |
| − | |-
| |
| − | | width="75" valign="top" |'''C1-01'''
| |
| − | | width="142" valign="top" |50Hz Accel Time
| |
| − | | width="85" valign="top" |0.5
| |
| − | |-
| |
| − | | width="75" valign="top" |'''C1-02'''
| |
| − | | width="142" valign="top" |50Hz Decel Time
| |
| − | | width="85" valign="top" |0.5
| |
| − | |-
| |
| − | | width="75" valign="top" |'''C1-05'''
| |
| − | | width="142" valign="top" |300Hz Accel Time
| |
| − | | width="85" valign="top" |0.4
| |
| − | |-
| |
| − | | width="75" valign="top" |'''C1-06'''
| |
| − | | width="142" valign="top" |300Hz Decel Time
| |
| − | | width="85" valign="top" |0.4
| |
| − | |}
| |
| − | | |
| − | ===ZX3/Microline Replace VXR Notes (Nextmove E100)===
| |
| − | {{#annotatedImageLight:Fichier:Fitting Yaskawa Inverter Yaskawa In ZX Cabinet.jpg|0=200px|hash=|jsondata=|mediaClass=Image|type=frameless|align=right|src=https://stuga.dokit.app/images/1/1b/Fitting_Yaskawa_Inverter_Yaskawa_In_ZX_Cabinet.jpg|href=./Fichier:Fitting Yaskawa Inverter Yaskawa In ZX Cabinet.jpg|resource=./Fichier:Fitting Yaskawa Inverter Yaskawa In ZX Cabinet.jpg|caption=|size=200px}}
| |
| − | | |
| − | ====Electrical Highlights: ====
| |
| − | | |
| − | *The inverter will need to be located on the side of the cabinet, as the Yaskawa is taller than the VXR
| |
| − | *The supply to the new inverter needs to be wired directly rather than via the estop contactor. The new drive has “STO” (Safe Torque Off) inputs that are wired through two 24v dc relays (supplied). This means when ESTOP is pressed, the drive does not power off, it goes into safe torque off mode. This is a much more reliable system than “crash” shutting off the inverter on estop.
| |
| − | *The phase monitoring device (if fitted) is not needed any more, but it is inactive, so can be left in place.
| |
| − | *Ensure 24v connected to MC, M1 and M3
| |
| − | *The Zx3 and Microline have a set of switchover contactors to select 50Hz (Mains) or 300Hz (Inverter). Therefore, the inverter does not need to do the 50 / 300Hz switching as on later machine models.
| |
| − | | |
| − | | |
| − | | |
| − | | |
| − | | |
| − | | |
| − | | |
| − | | |
| − | *New cable for Y271 (InvDp) from S3 and S4 (link), connect Output channel 5 on 2nd Output slice (labelled 5)
| |
| − | {{#annotatedImageLight:Fichier:Fitting Yaskawa Inverter ZX Cabinet IO Slices.png|0=1094px|hash=bbaee5ed05e343611e0ee7e4a06a127d|jsondata={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":1708,"height":993,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.64,"scaleY":0.64,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/e/e4/Fitting_Yaskawa_Inverter_ZX_Cabinet_IO_Slices.png","filters":[]},{"type":"wfarrow2line","version":"2.4.6","originX":"center","originY":"center","left":448.5,"top":332,"width":437,"height":310,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":4,"strokeDashArray":null,"strokeLineCap":"round","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"x1":-218.5,"x2":218.5,"y1":-155,"y2":155,"x2a":206.81627880511354,"y2a":136.90329701188196,"x2b":197.55888948775942,"y2b":149.95322969473276},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":230,"top":177,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":667,"top":487,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfarrow2line","version":"2.4.6","originX":"center","originY":"center","left":683.5,"top":571.5,"width":337,"height":1,"fill":"rgba(255,0,0,0)","stroke":"#0054FF","strokeWidth":4,"strokeDashArray":null,"strokeLineCap":"round","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"x1":-168.5,"x2":168.5,"y1":0.5,"y2":-0.5,"x2a":148.5238268195071,"y2a":7.5593116990818,"x2b":148.4763492837246,"y2b":-8.440617859625513},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":515,"top":572,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":852,"top":571,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":225.47,"top":161,"width":56.73,"height":22.6,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"Y271","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} },{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":489,"top":574,"width":47.8,"height":22.6,"fill":"#0054FF","stroke":"#0054FF","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"X308","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":636,"width":1094}|mediaClass=Image|type=frameless|align=center|src=/images/thumb/e/e4/Fitting_Yaskawa_Inverter_ZX_Cabinet_IO_Slices.png/ia-bbaee5ed05e343611e0ee7e4a06a127d-px-Fitting_Yaskawa_Inverter_ZX_Cabinet_IO_Slices.png.png|href=./Fichier:Fitting Yaskawa Inverter ZX Cabinet IO Slices.png|resource=./Fichier:Fitting Yaskawa Inverter ZX Cabinet IO Slices.png|caption=|size=1094px}}<br />
| |
| − | | |
| − | *New Cable X308 (InA_InvZero) from M2, connect to input channel 8 on 1st IO slice (labelled 8)..
| |
| − | *A link wire between M4 and S8 needs to be added
| |
| − | *2 additional 24v control relays needed for interfacing Estop to the STO inputs as per diagram
| |
| − | {{#annotatedImageLight:Fichier:Fitting Yaskawa Inverter Yaskawa STO Wiring ZX.png|0=271px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/3/3d/Fitting_Yaskawa_Inverter_Yaskawa_STO_Wiring_ZX.png|href=./Fichier:Fitting Yaskawa Inverter Yaskawa STO Wiring ZX.png|resource=./Fichier:Fitting Yaskawa Inverter Yaskawa STO Wiring ZX.png|caption=|size=271px}}<br />
| |
| − | | |
| − | *The Inverter OK signal (X48) should be wired directly from the inverter to the input slice – it is probably wired via the inverter overload relay auxiliary contact – this is now redundant and will cause confusion
| |
| − | *Remove the link SP to SC. This is for grounding an internal PSU that is not used
| |
| − | * Inverter Reset function is done with Y34 SRST. The VXR inverter was powered off on estop, so did not need a reset function. Tag in to a Y34 cable on any servo drive (PL4 pin 2)
| |
| − | | |
| − | {| class="wikitable" border="1" cellspacing="0" cellpadding="0"
| |
| − | | width="170" valign="top" |'''Function'''
| |
| − | | width="227" valign="top" |'''Wire Number / Colour'''
| |
| − | | width="132" valign="top" |'''Yaskawa Terminal'''
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Mains In L1, L2, L3'''
| |
| − | | width="227" valign="top" |60, 61, 62
| |
| − | | width="132" valign="top" |L1, L2, L3
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Motor Out U, V, W'''
| |
| − | | width="227" valign="top" |53, 54, 55
| |
| − | | width="132" valign="top" |T1, T2, T3
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Input: Select 50Hz #1'''
| |
| − | | width="227" valign="top" |Not connected (constant 300Hz)
| |
| − | | width="132" valign="top" |S1
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Input: Select 50Hz #2'''
| |
| − | | width="227" valign="top" |Not connected (constant 300Hz)
| |
| − | | width="132" valign="top" |S2
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Input: Double Plunge #1'''
| |
| − | | width="227" valign="top" |Y271 -Wire To Output channel 5 on 2nd Output slice (labelled 3)
| |
| − | | width="132" valign="top" |S3
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Input: Double Plunge #2'''
| |
| − | | width="227" valign="top" |Link to S3
| |
| − | | width="132" valign="top" |S4
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Input: Motor Run'''
| |
| − | | width="227" valign="top" |Y31 – extend to run directly
| |
| − | | |
| − | Remove the relay R58 and wires 51, 52
| |
| − | | width="132" valign="top" |S5
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Input: Inverter Reset'''
| |
| − | | width="227" valign="top" |Y34 – Splice into servo reset – loops across each of the servo drives
| |
| − | | width="132" valign="top" |S6
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Input: Resistor Thermal Ovl'''
| |
| − | | width="227" valign="top" |n/c
| |
| − | | width="132" valign="top" |S7
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Input: Motor 2 Safety'''
| |
| − | | width="227" valign="top" |Link to M4
| |
| − | | width="132" valign="top" |S8
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Inverter OK 24v'''
| |
| − | | width="227" valign="top" |24v (Yellow)
| |
| − | | width="132" valign="top" |MC
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Inverter OK Output'''
| |
| − | | width="227" valign="top" |X48
| |
| − | | |
| − | Remove wire 30A
| |
| − | | width="132" valign="top" |MB
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Output 24v Supply'''
| |
| − | | width="227" valign="top" |24v (Yellow)
| |
| − | | width="132" valign="top" |M1, M3
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Output: Spindle At Zero'''
| |
| − | | width="227" valign="top" |New Wire X308 - connect to Input channel 8 on 1st IO slice (labelled 8).
| |
| − | | width="132" valign="top" |M2
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Output: Motor 2 Safety'''
| |
| − | | width="227" valign="top" |Link to S8
| |
| − | | width="132" valign="top" |M4
| |
| − | |-
| |
| − | | width="170" valign="top" |'''STO Override'''
| |
| − | | width="227" valign="top" |Add 2 relays as per diagram.
| |
| − | | width="132" valign="top" |H1, H2, HC
| |
| − | |-
| |
| − | | width="170" valign="top" |'''External 0v'''
| |
| − | | width="227" valign="top" |0v (White)
| |
| − | | width="132" valign="top" |SC
| |
| − | |-
| |
| − | | width="170" valign="top" |'''Braking Resistor'''
| |
| − | | width="227" valign="top" |Br+, Br-
| |
| − | | width="132" valign="top" |B1, B2
| |
| − | |}{{#annotatedImageLight:Fichier:Fitting Yaskawa Inverter Yaskawa Wiring Photo 1.jpg|0=390px|hash=|jsondata=|mediaClass=Image|type=frameless|align=default|src=https://stuga.dokit.app/images/4/4c/Fitting_Yaskawa_Inverter_Yaskawa_Wiring_Photo_1.jpg|href=./Fichier:Fitting Yaskawa Inverter Yaskawa Wiring Photo 1.jpg|resource=./Fichier:Fitting Yaskawa Inverter Yaskawa Wiring Photo 1.jpg|caption=|size=390px}}{{#annotatedImageLight:Fichier:Fitting Yaskawa Inverter Yaskawa Wiring Photo 2.jpg|0=395px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/7/79/Fitting_Yaskawa_Inverter_Yaskawa_Wiring_Photo_2.jpg|href=./Fichier:Fitting Yaskawa Inverter Yaskawa Wiring Photo 2.jpg|resource=./Fichier:Fitting Yaskawa Inverter Yaskawa Wiring Photo 2.jpg|caption=|size=395px}}<br />
| |
| − | ====IODef.mul additions====
| |
| − | <syntaxhighlight>
| |
| − | INVDP,616,2,8,12,0,0,18,1,1
| |
| − | InZRO,608,1,8,7,0,0,18,2,1
| |
| − | | |
| − | Edit the following iodefs to put the all the spindle control on the spindle IO screen – makes testing much easier
| |
| − | | |
| − | INVOK,542,1,8,23,0,0,18,6,0
| |
| − | HZ50,578,2,0,4,0,0,18,7,D
| |
| − | HZ300,579,2,0,5,0,0,18,8,E
| |
| − | SMOT,558,2,8,15,0,1,18,3,Z
| |
| − | RST,574,2,8,18,0,0,18,4,F
| |
| − | </syntaxhighlight><br />
| |
| − | ====Alarms.mul====
| |
| − | Ensure the alarms are set for each individual spindle:<syntaxhighlight>
| |
| − | 41,INVOK,False,SPIN1,True,0,4,Spindle 1 Alarm,True,False
| |
| − | 42,INVOK,False,SPIN2,True,0,4,Spindle 2 Alarm,True,False
| |
| − | 43,INVOK,False,SPIN3,True,0,4,Spindle 3 Alarm,True,False
| |
| − | 44,INVOK,False,SPIN4,True,0,4,Spindle 4 Alarm,True,False
| |
| − | 45,INVOK,False,SPIN5,True,0,4,Spindle 5 Alarm,True,False
| |
| − | 46,INVOK,False,SPIN6,True,0,4,Spindle 6 Alarm,True,False
| |
| − | 47,INVOK,False,SPIN7,True,0,4,Spindle 7 Alarm,True,False
| |
| − | </syntaxhighlight>
| |
| − | | |
| − | | |
| − | The INVOK should be High when the inverter is OK.
| |
| − | | |
| − | Remove any alarms relating to IS300 input
| |
| − | | |
| − | <br />
| |
| − | | |
| − | ====Front end====
| |
| − | | |
| − | *Parameter Invert300hz=1
| |
| − | *Parameter InverterOKHigh=1
| |
| − | *Parameter psInvDecel300Hz=400
| |
| − | *Check inverter display is 300hz
| |
| − | | |
| − | ====Other software====
| |
| − | Download and install Yaskawa DriveWizard
| |
| − | | |
| − | Ensure the Yaskawa USB is connected to the PC
| |
| − | | |
| − | Find the COM port it is connected to (use Device Manager Ports) – this is usually COM3. If there are other connections on the same COM port, right click and uninstall them (EDG). This will need a reboot after uninstalling
| |
| − | | |
| − | Using DriveWizard, or via the physical keypad on the device, change the following parameters
| |
| − | {| class="wikitable" border="1" cellspacing="0" cellpadding="0"
| |
| − | | width="75" valign="top" |'''No'''
| |
| − | | width="142" valign="top" |'''Description'''
| |
| − | | width="85" valign="top" |'''New Value'''
| |
| − | |-
| |
| − | | width="75" valign="top" |'''C1-01'''
| |
| − | | width="142" valign="top" |50Hz Accel Time
| |
| − | | width="85" valign="top" |0.5
| |
| − | |-
| |
| − | | width="75" valign="top" |'''C1-02'''
| |
| − | | width="142" valign="top" |50Hz Decel Time
| |
| − | | width="85" valign="top" |0.5
| |
| − | |-
| |
| − | | width="75" valign="top" |'''C1-05'''
| |
| − | | width="142" valign="top" |300Hz Accel Time
| |
| − | | width="85" valign="top" |0.5
| |
| − | |-
| |
| − | | width="75" valign="top" |'''C1-06'''
| |
| − | | width="142" valign="top" |300Hz Decel Time
| |
| − | | width="85" valign="top" |0.5
| |
| − | |}
| |
| − | | |
| − | =Checklist=
| |
| − | {| class="wikitable"
| |
| − | |+General Item Checklist before power on
| |
| − | !Item
| |
| − | !Tick
| |
| − | |-
| |
| − | |Inverter Replaced
| |
| − | |
| |
| − | |-
| |
| − | |Phase Detect Relay Removed
| |
| − | |
| |
| − | |-
| |
| − | |M4 to S8 Link
| |
| − | |
| |
| − | |-
| |
| − | |Inverter OK signal bypasses overload relay and configured so InvOK signal is High when OK
| |
| − | |
| |
| − | |-
| |
| − | |Inverter FWD signal wired in
| |
| − | |
| |
| − | |-
| |
| − | |Inverter 50Hz select wired in and link
| |
| − | |
| |
| − | |-
| |
| − | |Inverter Double Plunge Input and link wired in
| |
| − | |
| |
| − | |-
| |
| − | |Inverter Reset Input Wired In
| |
| − | |
| |
| − | |-
| |
| − | |Inverter At Zero Output wired back to controller
| |
| − | |
| |
| − | |-
| |
| − | |STO Relays Fitted and wired
| |
| − | |
| |
| − | |-
| |
| − | |Mains Connections and Earth Safely wired
| |
| − | |
| |
| − | |-
| |
| − | |Front End updated if required
| |
| − | |
| |
| − | |-
| |
| − | |Back End updated if required{{Warning|...If this is a Nexmove, set the YASKAWAINVERTER parameter to _TRUE}}{{#annotatedImageLight:Fichier:YASKAWAINVERTER parameter.png|0=500px|hash=43b3099b08daf2a8e6446b2b60d9f1ce|jsondata={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":500,"height":43,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/b/b2/YASKAWAINVERTER_parameter.png","filters":[]}],"height":43,"width":500}|mediaClass=Image|type=frameless|align=center|src=/images/thumb/b/b2/YASKAWAINVERTER_parameter.png/ia-43b3099b08daf2a8e6446b2b60d9f1ce-px-YASKAWAINVERTER_parameter.png.png|href=./Fichier:YASKAWAINVERTER parameter.png|resource=./Fichier:YASKAWAINVERTER parameter.png|caption=|size=500px}}<br />
| |
| − | |
| |
| − | |-
| |
| − | |IO Def reconfigured
| |
| − | |
| |
| − | |-
| |
| − | |Alarms Reconfigured
| |
| − | |
| |
| − | |-
| |
| − | |Yaskawa Drive Wizard installed
| |
| − | [https://software.yaskawa.eu.com/en/software-download/login/login.html?redirect=true&redirect_page=1362&redirect_software=82 Download here]
| |
| − | |
| |
| − | |-
| |
| − | |Check Inverter accel and decel parameters
| |
| − | |
| |
| − | |-
| |
| − | |Check Inverter DC Injection parameters set to zero
| |
| − | |
| |
| − | |-
| |
| − | |Test InverterOK signal (high when OK)
| |
| − | Ensure alarm triggers on InvOK low
| |
| − | |
| |
| − | |}
| |
| − | | |
| − | =Testing=
| |
| − | For this machine type, testing a spindle should follow this process
| |
| − | | |
| − | =====50Hz V notch motor=====
| |
| − | 1. Select a spindle 1 or 2
| |
| − | | |
| − | 2. Set HZ50 to run
| |
| − | | |
| − | 3. Set Hz50 off
| |
| − | | |
| − | =====Single 300Hz Elte Motor=====
| |
| − | 1. Select a spindle 3 to 7
| |
| − | | |
| − | 2. Set HZ300
| |
| − | | |
| − | 3. Set SMOT to accellerate
| |
| − | | |
| − | 4. Ensure InZRO goes off and InvOK stays on
| |
| − | | |
| − | 5. Reset SMOT to decelerate
| |
| − | | |
| − | 6. Reset HZ300
| |
| − | | |
| − | 7. Reset Spindle
| |
| − | | |
| − | =====Double 300Hz Elte Motor=====
| |
| − | Same as single, but select double plunge spindles and set InvDP to tell inverter to double the output power</translate>
| |
| | {{PageLang | | {{PageLang |
| | |Language=en | | |Language=en |
Français
English
Deutsch
Español
Italiano
Português