R0015314 Fit Z Axis Drive components : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
(Contenu remplacé par « {{Tuto Details |Main_Picture=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_093149.png |Main_Picture_annotation={"version":"2.4.6","objects":[{"type":"imag... »)
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{{Introduction
 
{{Introduction
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|Introduction=<translate>'''<u>Tools Required</u>'''
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|Introduction=<translate>15/09/2025
  
  
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Standard hex key set
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Moved to Confluance
  
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Standard spanner set
 
  
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Engineers level 300mm
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Click [https://stuga-ltd.atlassian.net/wiki/external/NTJiNzE1OThmZWVjNDRhNmIzZDQyNDE1MjU3ZDUwOWY Here]</translate>
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5mm Carbide drill
 
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150m verniers
 
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'''<u>Parts Required</u>'''
 
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A0001069 Energy Chain Series B15.050 (48mm radius) Openable x 2
 
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A0001070 Igus Mounting Br Set for A0001069 Non-Pivot x 2
 
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B0000344 Circlip 15mm External x 2
 
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B0000400 Circlip 17mm External x 2
 
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D0001249 Z Axis Chain Offset Plate x 1
 
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D0001271 Z Axis Chain Mounting Plate x 1
 
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D0001927 Intermediate Housing (AM3032) x 1
 
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D0006498 Z Housing Cap x 2
 
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D0007453 Double Cylinder Bracket OH (D8106) x 1
 
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D0007610 Chain Slide x 1
 
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D0007795 Nut Housing x 1
 
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D0007796 Nut Housing - Mirror x 1
 
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D0007858 Kit: Z Axis Drive Chain ZX + Micro x 1
 
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D0008106 Double Cylinder Bracket (D7453) x 1
 
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H0007714 Z Spocket 20 teeth x 2
 
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R0000963E Bench Assemble Z axis Components x 1
 
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M0001265 blanking bung 17mm x 1
 
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<br /></translate>
 
 
}}
 
}}
 
{{Materials}}
 
{{Materials}}
 
{{EPI}}
 
{{EPI}}
 
{{Tuto Step
 
{{Tuto Step
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|Step_Title=<translate>Unless otherwise stated</translate>
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|Step_Title=<translate></translate>
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|Step_Content=<translate>Use Loctite 243 on all fasteners
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|Step_Content=<translate></translate>
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Use Loctite 572 on all threaded pneumatic connection
 
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Pen mark all fasteners to show finalised</translate>
 
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|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Attach leadscrew sleeves</translate>
 
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|Step_Content=<translate>Fit  pre assembled leadscrew sleeves to front and rear Z axis
 
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Bearing fit and solvent if bearing fit is loose
 
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Captivate with Z housing cap</translate>
 
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|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102614.png
 
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|Step_Picture_01=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102634.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Fit front leadscrew</translate>
 
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|Step_Content=<translate>Slide onto leadscrew nut Z nut housing
 
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Insert into frame leadscrew
 
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Fit z nut housing to tie beam</translate>
 
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|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_103032.png
 
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|Step_Picture_01=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102520.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Fit rear leadscrew</translate>
 
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|Step_Content=<translate>Slide onto leadscrew nut Z nut housing
 
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Insert into frame leadscrew
 
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Fit z nut housing to tie beam</translate>
 
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|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_103037.png
 
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|Step_Picture_01=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102600.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Fix Z axis  leadscrews to sleeve</translate>
 
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|Step_Content=<translate>Align dimples and fix with M8 x 12 kcp grubscrews
 
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Repeat other side</translate>
 
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|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102520.png
 
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|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":-416,"top":-913,"width":893,"height":729,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.94,"scaleY":1.94,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/8/81/R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102520.png","filters":[]}],"height":450.61224489795916,"width":600}
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Fit top bearings to leadscrews</translate>
 
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|Step_Content=<translate>Fit 2 off bearings to top of each leadscrew. Use bearing and solvent if loose .
 
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Captivate with circlip</translate>
 
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|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102520.png
 
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|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":-703,"top":-10,"width":893,"height":729,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":2.63,"scaleY":2.63,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/8/81/R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102520.png","filters":[]}],"height":450.82872928176795,"width":600}
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Fit double cylinder brackets</translate>
 
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|Step_Content=<translate>Fit double cylinder mounts
 
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Ensure blocks are fitted flush</translate>
 
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|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102348.png
 
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|Step_Picture_01=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102401.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Loose fit sprockets</translate>
 
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|Step_Content=<translate>Attach sprockets to leadscrews . Do not finalise fasteners</translate>
 
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|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_094312.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Fit chain slide</translate>
 
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|Step_Content=<translate>Fit chain slide to top bar</translate>
 
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|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_094300.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Attach z axis chain</translate>
 
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|Step_Content=<translate>Attach Z axis chain around sprockets
 
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Ensure chain join clips are facing upwards</translate>
 
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|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_094235.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Attach chain tensioners</translate>
 
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|Step_Content=<translate>Attach chain tensioners  to top bar
 
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Ensure mounting at highest point up (clearance in fixing holes )</translate>
 
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|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_094204.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Adjust sprocket height</translate>
 
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|Step_Content=<translate>Measure height of tensioner sprockets from top bar and set drive sprockets to same measurement
 
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Use verniers
 
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Apply final tension to driven side (side with servo motor mounting point)
 
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<br /></translate>
 
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|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_104152.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Tension chain</translate>
 
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|Step_Content=<translate>Tension chain by using adjusting grubscrew on tensioners
 
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Set chain tension to remove slack
 
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Sam, Can you measure the amount of chain flex once set correctly please</translate>
 
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|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_105308.png
 
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|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":1218,"height":687,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.49,"scaleY":0.49,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/4/4f/R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_105308.png","filters":[]},{"type":"wfarrow2line","version":"2.4.6","originX":"center","originY":"center","left":292,"top":79,"width":2,"height":72,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":4,"strokeDashArray":null,"strokeLineCap":"round","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"x1":1,"x2":-1,"y1":-36,"y2":36,"x2a":7.5522567100288125,"y2a":16.22984812486846,"x2b":-8.44157402041468,"y2b":15.785575049022809},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":293,"top":43,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":291,"top":115,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":151.91,"top":54,"width":220.76,"height":75.03,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"How much movement in this directilon when correctly tensioned  ","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":338,"width":600}
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Remove slave side support</translate>
 
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|Step_Content=<translate>Remove slave side bearing support</translate>
 
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|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102600.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Fit level to y axis shaft</translate>
 
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|Step_Content=<translate>Fit engineers level to Y axis shaft</translate>
 
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|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_104603.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Adjust slave side</translate>
 
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|Step_Content=<translate>Adjust slave side relationship between sprocket and leadscrew by rotating leadscrew with sprocket fixings loose
 
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Adjust to bring shaft level
 
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<br /></translate>
 
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|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102600.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Tension sprocket</translate>
 
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|Step_Content=<translate>Check sprocket height is still correct then apply final tension to fixings in sprocket</translate>
 
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|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_094235.png
 
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|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":-765,"top":-92,"width":1228,"height":742,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.16,"scaleY":1.16,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/d/d4/R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_094235.png","filters":[]}],"height":450,"width":600}
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Drill leadscrews</translate>
 
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|Step_Content=<translate>individually remove fixing grubscrews, dimple leadscrew through sprocket with 5mm carbide drill, clean swarf, apply adhesive and refit grubscrew
 
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Repeat for all 4 fixing grubscrews in sprockets</translate>
 
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|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_105003.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Check Z axis movement</translate>
 
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|Step_Content=<translate>Remove 2nd axis support and allow Z axis to move to bottom of movement
 
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Wind by hand to top travel by rotating leadscrew, then again to bottom
 
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Movement should be smooth and consistent with no tight spots</translate>
 
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|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Fit servo mount block</translate>
 
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|Step_Content=<translate>Fit servo mount block to driven side
 
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Ensure access hole is facing rear
 
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Dry fit fasteners, apply light tension</translate>
 
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|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102436.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Attach servo motor</translate>
 
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|Step_Content=<translate>Attach servo motor
 
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Ensure motor is orientated correctly , and servo plug is facing the correct way
 
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Trial fit motor, ensure motor fits into servo mount block easily.  Adjust position of servo mount block if interference is evident
 
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Once fit is acceptable, finalise fasteners in servo mount block and final fix servo motor in position with bolts
 
−
 
 
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Add locking grubscrew  to keyway on motor</translate>
 
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|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_115819.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Fit blanking plug to access hole</translate>
 
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|Step_Content=<translate>Fit M0001265 blanking plug to access hole once servo motor is fitted</translate>
 
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|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2024-12-18_135519.png
 
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}}
 
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{{Tuto Step
 
−
|Step_Title=<translate>Check rotation of leadscrew</translate>
 
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|Step_Content=<translate>Check rotation of leadscrew hasn't been compromised by fitting of servo motor</translate>
 
−
|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Fit support cylinders</translate>
 
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|Step_Content=<translate>Fit support cylinders</translate>
 
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|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_123950.png
 
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|Step_Picture_01=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_124000.png
 
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}}
 
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{{Tuto Step
 
−
|Step_Title=<translate>ecr raised for Z axis chain mounting block</translate>
 
−
|Step_Content=<translate>D0001271 requires drilling to suit energy chain mounting bracket
 
−
 
 
−
 
 
−
Also requires 45 degree cut off to clear v notching
 
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2 off M5 tapped holes for energy chain mounting</translate>
 
−
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_135236.png
 
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|Step_Picture_01=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_135534.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Fit energy chain mounting point</translate>
 
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|Step_Content=<translate>Fit energy chain mounting point</translate>
 
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|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_094333.png
 
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}}
 
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{{Tuto Step
 
−
|Step_Title=<translate>Assemble energy chain</translate>
 
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|Step_Content=<translate>Assemble energy chain at 24 links long plus brackets</translate>
 
−
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_135236.png
 
−
}}
 
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{{Tuto Step
 
−
|Step_Title=<translate>Attach energy chain</translate>
 
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|Step_Content=<translate>Use button heads to attach energy  chain at both points</translate>
 
−
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_135236.png
 
 
}}
 
}}
 
{{Notes}}
 
{{Notes}}

Version actuelle datée du 15 septembre 2025 à 12:03

Assembly and setting details for final Z axis component installation

Auteur avatarGareth Green | Dernière modification 15/09/2025 par Gareth Green en cours de rédaction

Difficulté
Très difficile
Durée
3 heure(s)

Assembly and setting details for final Z axis component installation

Difficulté
Très difficile
Durée
3 heure(s)

Introduction

15/09/2025


Moved to Confluance


Click Here

Étape 1 -

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