R0015307 Bench assembly spindle drive cylinders : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
 
(4 révisions intermédiaires par le même utilisateur non affichées)
Ligne 44 : Ligne 44 :
 
P0001047 reed switch x 16
 
P0001047 reed switch x 16
  
−
D0007630 cylinder anchor x 8  
+
D0016339 cylinder anchor x 8
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D0016340 Cylinder push nut x 8  
  
 
M0001170 magnet x 8
 
M0001170 magnet x 8
Ligne 159 : Ligne 161 :
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Mount magnet to cylinder anchor</translate>
 
|Step_Title=<translate>Mount magnet to cylinder anchor</translate>
−
|Step_Content=<translate>M0001170 magnet must have additional adhesive applied to be adequately attached to D0007630 cylinder anchor
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|Step_Content=<translate>M0001170 magnet must have additional 2 part adhesive (araldite ) applied to be adequately attached to D0016339 cylinder anchor
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<br /></translate>
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}}
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{{Tuto Step
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|Step_Title=<translate>Fit Cylinder push arm nut to cylinder</translate>
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|Step_Content=<translate>1 Remove cylinder lock nut from end of cylinder and use FE10 solvent to degrease cylinder thread
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2 Apply loctite 243 to cylinder thread and fit D0016340 cylinder push arm and locate against cylinder piston thread shoulder as shown</translate>
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 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Finalise Cylinder push arm nut</translate>
 +
|Step_Content=<translate>Apply Loctite 243 to exposed cylinder thread and also M10 locking nut
 +
 
 +
 
 +
Fit nut to cylinder thread and apply light tension to secure the nut against the cylinder push arm nut
 +
 
 +
<br />{{Warning|...Excessive tension can deform the cylinder push nut and render it unable to float within the cylinder anchor bracket}}
 +
 
 +
 
  
 
<br /></translate>
 
<br /></translate>
−
|Step_Picture_00=Bench_assembly_spindle_drive_cylinders_Screenshot_45.png
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|Step_Picture_00=R0015307_Bench_assembly_spindle_drive_cylinders_Screenshot_2025-01-20_104416.png
−
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+
|Step_Picture_01=R0015307_Bench_assembly_spindle_drive_cylinders_Screenshot_2025-01-21_134904.png
−
|Step_Picture_01=Bench_assembly_spindle_drive_cylinders_Screenshot_46.png
+
|Step_Picture_02=R0015338_Bench_Assemble_Serial_Plate_caution.png
−
|Step_Picture_01_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":175,"height":165,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":3.43,"scaleY":3.43,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/2/2e/Bench_assembly_spindle_drive_cylinders_Screenshot_46.png","filters":[]},{"type":"wfarrow2line","version":"2.4.6","originX":"center","originY":"center","left":269,"top":359.5,"width":94,"height":81,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":4,"strokeDashArray":null,"strokeLineCap":"round","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"x1":47,"x2":-47,"y1":40.5,"y2":-40.5,"x2a":-37.0712939543469,"y2a":-21.384017256258794,"x2b":-26.626810971257267,"y2b":-33.50477528601713},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":316,"top":400,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":222,"top":319,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":120,"top":121,"width":93.04,"height":22.6,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"M0001170","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":566,"width":600}
+
|Step_Picture_03=R0015307_Bench_assembly_spindle_drive_cylinders_Screenshot_2025-01-21_140555.png
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Check correct operation</translate>
 +
|Step_Content=<translate>1  D0016339 bracket should be trial fitted to the cylinder assembly as shown
 +
 
 +
 
 +
2 Cylinder bracket shown must be able to be moved in all directions shown to ensure correct operation
 +
 
 +
 
 +
Check for all assembled cylinders</translate>
 +
|Step_Picture_00=R0015307_Bench_assembly_spindle_drive_cylinders_Screenshot_2025-01-21_135906.png
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|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":719,"height":595,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.83,"scaleY":0.83,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/b/b5/R0015307_Bench_assembly_spindle_drive_cylinders_Screenshot_2025-01-21_135906.png","filters":[]},{"type":"wfnumberedbullet","version":"2.4.6","originX":"left","originY":"top","left":278,"top":161,"width":25,"height":25,"fill":"rgb(0,0,0)","stroke":"#FF0000","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"objects":[{"type":"circle","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":24,"height":24,"fill":"#FF0000","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":12,"startAngle":0,"endAngle":6.283185307179586},{"type":"text","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":7.79,"height":15.82,"fill":"rgba(255,255,255,255)","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"1","fontSize":14,"fontWeight":"normal","fontFamily":"arial","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"styles":{} }],"number":1}],"height":497,"width":600}
 +
|Step_Picture_01=R0015307_Bench_assembly_spindle_drive_cylinders_Screenshot_2025-01-21_135906.png
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}}
 
{{Notes}}
 
{{Notes}}

Version actuelle datée du 21 janvier 2025 à 15:12

Pre Assembly of drive cylinders with sensors

Auteur avatarGareth Green | Dernière modification 21/01/2025 par Gareth Green en cours de rédaction

Difficulté
Moyen
Durée
3 heure(s)

Pre Assembly of drive cylinders with sensors

Difficulté
Moyen
Durée
3 heure(s)

Introduction

Tools Required


Standard spanner set

Small screwdriver set

Reed switch test box

Araldite 2 part adhesive


Parts Required


D0015540 sensor bracket x 8

P0000488 Sensor x 8

P0001098 elbow adapter x 12

P0000238 6mm elbow x 8

P0001198 6mm flow elbow x 8

P0000459 4mm elbow x 4

P0001202 4mm flow elbow x 4

P0001200 cylinder x 8

P0001201 cylinder x 4

P0001047 reed switch x 16

D0016339 cylinder anchor x 8

D0016340 Cylinder push nut x 8

M0001170 magnet x 8


Étape 1 - Unless otherwise stated

Loctite 243 must be used on all bolts

Bolts must be pen marked when finalised

R0000712E Rotary Trunking Screenshot 2023-05-31 084239.png



Étape 2 - All Air fittings must have sealant applied

All threaded pneumatic fittings MUST have adequate Loctite572 applied


The ring has an anti drop system for tooling on emergency stop, and presence of any air leaks will affect this feature

R0008013 Clacker assembly quality.png



Étape 3 - Mount single plunge home sensor

8 off

1 Remove OEM sensor locking nut from sensors P0000488

2 Label sensors at trailing end SH

3 Use m4 x 6 button heads and attach sensor to D0015540 as shown


...Ensure 2 off indicated m4 x 6 button fasteners are pulled into the rebate left when the locking grubscrew is removed



Étape 4 - Attach air fittings to single plunge cylinders

8 off P0001200 cylinder


Use Loctite 572 on all air fittings


1 Attach P0001098 elbow as shown

2 Attach P0001198 elbow

3 Attach P0000238 elbow



Étape 5 - Attach sensor bracket to Single plunge cylider

8 off


Use 2 off m6 x 16 socket caps to attach sensor bracket to cylinder



Étape 6 - Fit single out sensor

8 off


1 label 8 off P0001047 sensor SO at connection end

2 Use test box and connect sensor and set position on cylinder with piston extended out of cylinder


...It is vital the reed switch is set to mid read point on the cylinder . With the cylinder in the position to be set, the reed switch should be moved forward and back to determine the length of movement the switch will read at. Then the reed switch should be set at the middle point of reading



Étape 7 - Attach air fittings to double plunge cylinders

Use Loctite 572 on all air fittings


4 off Cylinder P0001201


1 Attach P0000459 4mm elbow

2 Attach P0001098 elbow

3 Attach P0001202 flow regulator elbow

Bench assembly spindle drive cylinders Screenshot 42.png


Étape 8 - Mount double plunge cylinder sensors

Mark 4 off sensors P0001047 at connection end DO

Mark 4 off sensors P0001047 at connection end DH


Use test box and set reed switches in position on cylinders orientated as shown in picture

...It is vital the reed switch is set to mid read point on the cylinder . With the cylinder in the position to be set, the reed switch should be moved forward and back to determine the length of movement the switch will read at. Then the reed switch should be set at the middle point of reading



Étape 9 - Mount magnet to cylinder anchor

M0001170 magnet must have additional 2 part adhesive (araldite ) applied to be adequately attached to D0016339 cylinder anchor




Étape 10 - Fit Cylinder push arm nut to cylinder

1 Remove cylinder lock nut from end of cylinder and use FE10 solvent to degrease cylinder thread


2 Apply loctite 243 to cylinder thread and fit D0016340 cylinder push arm and locate against cylinder piston thread shoulder as shown

Étape 11 - Finalise Cylinder push arm nut

Apply Loctite 243 to exposed cylinder thread and also M10 locking nut


Fit nut to cylinder thread and apply light tension to secure the nut against the cylinder push arm nut


...Excessive tension can deform the cylinder push nut and render it unable to float within the cylinder anchor bracket



R0015307 Bench assembly spindle drive cylinders Screenshot 2025-01-20 104416.png
R0015307 Bench assembly spindle drive cylinders Screenshot 2025-01-21 134904.png
R0015338 Bench Assemble Serial Plate caution.png
R0015307 Bench assembly spindle drive cylinders Screenshot 2025-01-21 140555.png

Étape 12 - Check correct operation

1 D0016339 bracket should be trial fitted to the cylinder assembly as shown


2 Cylinder bracket shown must be able to be moved in all directions shown to ensure correct operation


Check for all assembled cylinders


Commentaires

Draft

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