R0000574 Fit Motor and Swarf Chute : Différence entre versions

[version en cours de rédaction]

Version actuelle datée du 9 janvier 2025 à 13:50

Details for fitting motor and swarf chute

Auteur Gareth Green | Dernière modification 9/01/2025 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽

Difficulté

Moyen

Durée

2 heure(s)

Details for fitting motor and swarf chute

Difficulté

Moyen

Durée

2 heure(s)

Sommaire

1 Introduction
2 Étape 1 - Unless otherwise stated
3 Étape 2 - Mid cut sensor
4 Étape 3 - Fit Saw cut sensors
5 Étape 4 - Loom sensors
6 Étape 5 - Fit motor
7 Étape 6 - Quality
8 Étape 7 - Fit pulley and belts
9 Étape 8 - Fit Infill panel to chute
10 Étape 9 - Fit Infill panel to chute
11 Étape 10 - Fit chute support
12 Étape 11 - Fit chute
13 Étape 12 - Quality
14 Étape 13 - Align swarf chute and finalise
15 Étape 14 - Check spindle clearance and eject clearance
16 Étape 15 - Attach anaconda assembly
17 Étape 16 - Attach chute flap
18 Commentaires

Introduction

Tools Required

standard hex keys

Standard spanner set

1 meter steel rule

Copper slip

Chute flap template jig

Standard Hss drills

Standard taps

Ratchet 3/8 drive and 13mm socket

Copper/hide hammer

Parts Required

B0000048 Taperlock Set SPZ 80-2 1210-24 x 1

B0001175 Saw V-belt (special size 987mm) for 500mm blade x 2

D0005628 Saw chute infill panel x 1

H0004637 Offcut Chute (H0005333) x 1

H0004660 Chute Bracket x 1

P0000609 Reed Switch Mount (Tie Bar) x 3

Étape 1 - Unless otherwise stated

All bolts to have Loctite 243 adhesive applied unless otherwise stated

All Threaded Pneumatic connections to have Loctite 570 applied

All bolts to be pen marked once adhesive applied and correct tension added

R0015086 Assemble Pneumatics on to electrical cabinet loctite 243.png

Étape 2 - Mid cut sensor

Please observe setting of mid cut sensor in next step.

Please ensure position of 122mm pitch is set between sensors as shown in picture on following step

R0015338 Bench Assemble Serial Plate caution.png

R0000574 Fit Motor and Swarf Chute Screenshot 2024-09-04 084818.png

Étape 3 - Fit Saw cut sensors

Fit 3 off saw cut sensors from electrical dept.

Ensure orientated as shown

Labelled as

X208

X209

X269

Use test box to set

X208 at home position. Cylinder contracted

X209 Saw cut out position. Cylinder extended, use air to lift head

X269 Saw mid switch . Set this in the middle of the 2 previous fitted sensors

R0000574 Fit Motor and Swarf Chute Screenshot 2023-11-20 125155.png

R0000574 Fit Motor and Swarf Chute Screenshot 2023-11-20 125209.png

R0000574 Fit Motor and Swarf Chute Screenshot 2023-11-20 125249.png

R0000574 Fit Motor and Swarf Chute Screenshot 2023-11-20 125254.png

R0000574 Fit Motor and Swarf Chute Screenshot 2023-11-20 125259.png

Étape 4 - Loom sensors

Before fitting motor, ensure cables are loomed onto cylinder rod furthest from blade on inside face, ensuring no cables will be obstructed by stationary block on shaft next to cylinder when head assembly is lifted

R0000574 Fit Motor and Swarf Chute Screenshot 2025-01-09 124855.png

R0000574 Fit Motor and Swarf Chute Screenshot 2025-01-09 124904.png

R0000574 Fit Motor and Swarf Chute Screenshot 2025-01-09 124909.png

Étape 5 - Fit motor

Fit pre assembled motor to head assembly. Use 2 off M8 Nyloc nuts and A form washers.

Ensure correct orientation

R0000574 Fit Motor and Swarf Chute Screenshot 2023-11-20 134221.png

R0000574 Fit Motor and Swarf Chute Screenshot 2023-11-20 134234.png

R0000574 Fit Motor and Swarf Chute Screenshot 2023-11-20 134239.png

Étape 6 - Quality

Quality instance has been recorded of incorrect setting of taperlock pulleys

Please ensure the following information is adhered too

1 Each taperlock should have 2 grubscrews fitted in the positions shown

2 Grubscrews should have copper slip applied and tightened to acceptable tension (FT)

Étape 7 - Fit pulley and belts

1 Fit pulley to saw motor ensure copper slip is used on taper lock grubscrews

2 Fit 2 off belts

4 Apply tension to belts with belt tensioner

5 Align both pulleys with steel rule, whilst aligning belts to be central on idler puller.

6 Tension all securing grubscrews on both pullers . Pulley will move when tensioned, so take this into account when aligning

Étape 8 - Fit Infill panel to chute

Fit D0005628 Saw chute infill panel to H0004637 Offcut Chute

Use M6 x 10 pointed grubscrews in infill section to use as markers

Position as shown

Use M6 x 12 socket caps with M6 A form washers to fix

R0000574 Fit Motor and Swarf Chute Screenshot 2023-11-20 133810.png

R0000574 Fit Motor and Swarf Chute Screenshot 2023-11-20 133814.png

R0000574 Fit Motor and Swarf Chute Screenshot 2023-11-20 133819.png

R0000574 Fit Motor and Swarf Chute Screenshot 2023-11-20 133824.png

R0000574 Fit Motor and Swarf Chute Screenshot 2023-11-20 133830.png

Étape 9 - Fit Infill panel to chute

R0000574 Fit Motor and Swarf Chute Screenshot 2023-11-20 134030.png

R0000574 Fit Motor and Swarf Chute Screenshot 2023-11-20 134034.png

R0000574 Fit Motor and Swarf Chute Screenshot 2023-11-20 134040.png

R0000574 Fit Motor and Swarf Chute Screenshot 2023-11-20 134044.png

R0000574 Fit Motor and Swarf Chute Screenshot 2023-11-20 134048.png

R0000574 Fit Motor and Swarf Chute Screenshot 2023-11-20 134055.png

Étape 10 - Fit chute support

1 Tap 2 off M6 tapped holes on top face of bracket

2 Fit chute support to head assembly using 2 off M8 =x25 socket caps and 2 off M8 motor plate washers , do not apply final tension

R0000574 Fit Motor and Swarf Chute Screenshot 2023-10-19 135400.png

Étape 11 - Fit chute

Fit swarf chute with 4 off M5 x 10 button socket heads

R0000574 Fit Motor and Swarf Chute Screenshot 2023-10-19 135434.png

R0000574 Fit Motor and Swarf Chute Screenshot 2023-11-20 140216.png

Étape 12 - Quality

When the next step is done, it is vital that only M6 button heads are used to secure swarf chute to support bracket.

Use of washers creates a snag point for profile, so must not be used

Étape 13 - Align swarf chute and finalise

1 Adjust chute support so chute sits parallel to blade, Use slots on Bracket with M8 fasteners to adjust

2 Mark through 2 off M6 tapped holes on chute support bracket onto swarf chute

3 Remove swarf chute , drill 6.5mm diameter clearance holes

4 Refit swarf chute and secure with M6 x 10 button sockets

Étape 14 - Check spindle clearance and eject clearance

1 Check spindle clearance once chute is fixed.

Hex head on spindle should clear swarf chute on all points of travel

2 Check that when eject table moves in and out towards saw blade, clearance is present between M8 cap heads and top of chute

Étape 15 - Attach anaconda assembly

Attach saw motor anaconda to frame, using 2 off M6 x 16 socket caps and M6 A Form washers

Ensure dokit Correct Adjustment of Saw Anaconda Rotation is used, to correctly set anaconda

R0000574 Fit Motor and Swarf Chute Screenshot 2023-11-20 141313.png

R0000574 Fit Motor and Swarf Chute Screenshot 2023-11-20 141318.png

R0000574 Fit Motor and Swarf Chute Screenshot 2023-11-20 141325.png

R0000574 Fit Motor and Swarf Chute Screenshot 2023-11-20 141330.png

Étape 16 - Attach chute flap

Attach pre built chute flap using M5 x 20 socket caps and M5 A Form washers

R0000574 Fit Motor and Swarf Chute Screenshot 2023-11-20 141624.png

R0000574 Fit Motor and Swarf Chute Screenshot 2023-11-20 141620.png

R0000574 Fit Motor and Swarf Chute Screenshot 2023-11-20 141629.png

R0000574 Fit Motor and Swarf Chute Screenshot 2023-11-20 141633.png

Commentaires

en none 0 Draft

@@ Ligne 39 : / Ligne 39 : @@
 D0005628 Saw chute infill panel  x 1
-H0004637 Offcut Chute (5333) x 1
+H0004637 Offcut Chute (H0005333) x 1
 H0004660 Chute Bracket x 1
@@ Ligne 55 : / Ligne 55 : @@
 All bolts to be pen marked once adhesive applied and correct tension added</translate>
 |Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
+}}
+{{Tuto Step
+|Step_Title=<translate>Mid cut sensor</translate>
+|Step_Content=<translate>Please observe setting of mid cut sensor in next step.
+Please ensure position of 122mm pitch is set between sensors as shown in picture on following step</translate>
+|Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
+|Step_Picture_01=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2024-09-04_084818.png
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 |Step_Picture_01=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_125155.png
 |Step_Picture_02=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_125209.png
@@ Ligne 93 : / Ligne 102 : @@
 |Step_Picture_04=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_125254.png
 |Step_Picture_05=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_125259.png
+}}
+{{Tuto Step
+|Step_Title=<translate>Loom sensors</translate>
+|Step_Content=<translate>Before fitting motor, ensure cables are loomed onto cylinder rod furthest from blade on inside face, ensuring no cables will be obstructed by stationary block on shaft next to cylinder when head assembly is lifted</translate>
+|Step_Picture_00=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2025-01-09_124855.png
+|Step_Picture_01=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2025-01-09_124904.png
+|Step_Picture_02=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2025-01-09_124909.png
 }}
 {{Tuto Step
 |Step_Title=<translate>Fit motor</translate>
-|Step_Content=<translate>Fit pre assembled motor to head assembly
+|Step_Content=<translate>Fit pre assembled motor to head assembly. Use 2 off M8 Nyloc nuts and A form washers.
+Ensure correct orientation</translate>
+|Step_Picture_00=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_134221.png
+|Step_Picture_01=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_134234.png
+|Step_Picture_02=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_134239.png
+}}
+{{Tuto Step
+|Step_Title=<translate>Quality</translate>
+|Step_Content=<translate>Quality instance has been recorded of incorrect setting of taperlock pulleys
+Please ensure the following information is adhered too
-Fix with......</translate>
-|Step_Picture_00=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-10-19_135212.png
+  Each taperlock should have 2 grubscrews fitted in the positions shown
+  Grubscrews should have copper slip applied and tightened to acceptable tension (FT)</translate>
+|Step_Picture_00=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2024-06-26_102842.png
 }}
 {{Tuto Step
-|Step_Title=<translate>Attach anaconda assembly</translate>
+|Step_Title=<translate>Fit pulley and belts</translate>
-|Step_Content=<translate>Attach saw motor  anaconda to frame
+|Step_Content=<translate>1  Fit pulley to saw motor ensure copper slip is used on taper lock grubscrews
+Fit 2 off belts
+Apply tension to belts with belt tensioner
+Align both pulleys with steel rule, whilst aligning belts to be central on idler puller.
-<br /></translate>
+Tension all securing grubscrews on both pullers . Pulley will move when tensioned, so take this into account when aligning</translate>
-|Step_Picture_00=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-10-19_135249.png
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@@ Ligne 120 : / Ligne 169 : @@
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+|Step_Picture_01=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_133810.png
+|Step_Picture_02=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_133814.png
+|Step_Picture_03=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_133819.png
+|Step_Picture_04=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_133824.png
+|Step_Picture_05=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_133830.png
 }}
 {{Tuto Step
-|Step_Title=<translate>Fit pulley and belts</translate>
+|Step_Title=<translate>Fit Infill panel to chute</translate>
-|Step_Content=<translate>Fit pulley to saw motor ensure copper slip is used on taper lock grubscrews
+|Step_Content=<translate></translate>
+|Step_Picture_00=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_134030.png
+|Step_Picture_01=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_134034.png
-fit 2 off belts
+|Step_Picture_02=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_134040.png
+|Step_Picture_03=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_134044.png
+|Step_Picture_04=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_134048.png
-Align both pulleys with steel rule
+|Step_Picture_05=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_134055.png
-Ensure pulleys align belts to centre of belt tensioner</translate>
-|Step_Picture_00=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-10-19_135317.png
 }}
 {{Tuto Step
 |Step_Title=<translate>Fit chute support</translate>
-|Step_Content=<translate>Fit chute support to head assembly
+|Step_Content=<translate>1  Tap 2 off M6 tapped holes on top face of bracket
-Fixings ......</translate>
+  Fit chute support to head assembly using 2 off M8 =x25 socket caps and 2 off M8 motor plate washers , do not apply final tension</translate>
 |Step_Picture_00=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-10-19_135400.png
+|Step_Picture_01=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_140043.png
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+|Step_Picture_02=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_140039.png
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 }}
 {{Tuto Step
 |Step_Title=<translate>Fit chute</translate>
-|Step_Content=<translate>Fit swarf chute with M5 x 10 button hex heads</translate>
+|Step_Content=<translate>Fit swarf chute with 4 off M5 x 10 button socket heads</translate>
 |Step_Picture_00=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-10-19_135434.png
+|Step_Picture_01=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_140216.png
+}}
+{{Tuto Step
+|Step_Title=<translate>Quality</translate>
+|Step_Content=<translate>When the next step is done, it is vital that only M6 button heads are used to secure swarf chute to support bracket.
+Use of washers creates a snag point for profile, so must not be used</translate>
+|Step_Picture_00=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2024-06-26_095624.png
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 }}
 {{Tuto Step
 |Step_Title=<translate>Align swarf chute and finalise</translate>
-|Step_Content=<translate>Adjust chute support so chute sits parallel to blade
+|Step_Content=<translate>1 Adjust chute support so chute sits parallel to blade, Use slots on Bracket with M8 fasteners to adjust
 Mark through 2 off M6 tapped holes on  chute support bracket onto swarf chute
 Remove swarf chute , drill 6.5mm diameter clearance holes
 Refit swarf chute and secure with M6 x 10 button sockets</translate>
 |Step_Picture_00=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-10-19_135556.png
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 {{Tuto Step
-|Step_Title=<translate>Check spindle clearance</translate>
+|Step_Title=<translate>Check spindle clearance and eject clearance</translate>
-|Step_Content=<translate>Check spindle clearance once chute is fixed.
+|Step_Content=<translate>1 Check spindle clearance once chute is fixed.
+Hex head on spindle should clear swarf chute on all points of travel
+Check that when eject table moves in and out towards saw blade, clearance is present between M8 cap heads and top of chute</translate>
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+}}
+{{Tuto Step
+|Step_Title=<translate>Attach anaconda assembly</translate>
+|Step_Content=<translate>Attach saw motor  anaconda to frame, using 2 off M6 x 16 socket caps and M6 A Form washers
-Hex head on spindle should clear swarf chute on all points of travel</translate>
+Ensure dokit [[Correct Adjustment of Saw Anaconda Rotation]] is used, to correctly set anaconda
-|Step_Picture_00=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-10-19_135532.png
+<br /></translate>
+|Step_Picture_00=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-10-19_135249.png
+|Step_Picture_01=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_141313.png
+|Step_Picture_02=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_141318.png
+|Step_Picture_03=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_141325.png
+|Step_Picture_04=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_141330.png
+}}
+{{Tuto Step
+|Step_Title=<translate>Attach chute flap</translate>
+|Step_Content=<translate>Attach pre built chute flap using M5 x 20 socket caps and M5 A Form washers</translate>
+|Step_Picture_00=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_141624.png
+|Step_Picture_01=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_141620.png
+|Step_Picture_02=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_141629.png
+|Step_Picture_03=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_141633.png
 }}
 {{Notes}}